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Sagger: a Fireclay Box Moulded Round a Wooden Mould (Bourry, 1911)
Woody

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Woody

4. Ugushyingo 2026NO
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Sagger: a Fireclay Box Moulded Round a Wooden Mould (Bourry, 1911)

The kiln box that shields ware from flame and soot: a fireclay-and-grog slab beaten flat, rolled round a wooden mould for the wall, joined to a slab bottom by hand, then dried and burned. Saggers stack in piles with wads of soft fireclay between. Usually oval, sometimes square or rectangular; size to suit the ware. Source: Emile Bourry, A Treatise on Ceramic Industries (1911), pp. 233, 352-356. Unknown: proportions, sizes, firing temperature. Picture: Fig. 173 of the book.
Hagati
Unknown

Amabwiriza

1

Make the body

Mix fireclay with as much grog as possible, of fairly coarse grain, coarse and fine together, into a firm body. Not given: proportions.

Ibikoresho by'iyi ntambwe:

Ibumba ryihanganira umuriroIbumba ryihanganira umuriro1 igice
Grogi (ibumba ryokejwe ryasyanyijwe)Grogi (ibumba ryokejwe ryasyanyijwe)1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Ikiyiko kinini cy'igitiIkiyiko kinini cy'igiti
2

Beat out the slabs

Dust a table with grog and fix four rules on it as thick as the slab. Mould slabs of the body by hand between them, firm enough to be shaped roughly by striking with a wooden bat, then smooth them.

Ibikoresho bikenewe:

Grogi (ibumba ryokejwe ryasyanyijwe)Grogi (ibumba ryokejwe ryasyanyijwe)
Ibikoresho bitazwiIbikoresho bitazwi
Ikiyiko kinini cy'igitiIkiyiko kinini cy'igiti
Igiti cyo gusingiya umutsimaIgiti cyo gusingiya umutsima
3

Form the sagger

Roll a slab round a wooden mould whose outside is the inside shape of the sagger. Stand the mould on a second slab for the bottom and join the two by hand. Strike the body so it lengthens slightly and comes loose, and draw the mould off upward.

Ibikoresho bikenewe:

Ibikoresho bitazwiIbikoresho bitazwi
Ikiyiko kinini cy'igitiIkiyiko kinini cy'igiti
4

Dry and burn

Dry it slowly, then burn it as fireclay goods are burned. In use, stack saggers in piles with wads of thin fireclay between them to seal and steady them.

Ibikoresho bikenewe:

ItanuraItanura

Ibikoresho

3

Ibikoresho bikenewe

5

Ibikoresho by'Ibishushanyo Bifitanye Isano

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