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Self-Turning Roller Churn: Fluted Rollers Spun by a Fixed Wheel as the Dasher Turns
Martin

Yaremwe na

Martin

6. Ukwakira 2026NO
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Self-Turning Roller Churn: Fluted Rollers Spun by a Fixed Wheel as the Dasher Turns

Colver's improvement consisted "in giving the beaters of a churn dasher a revolving motion on their own axis." Lewis W. Colver of St. Louis, Missouri, received US 6,726, dated 18 September 1849, for a rotary churn-dasher of four horizontal beaters between a cross at one end and a round flat case at the other. Two are wedge beaters; the other two are fluted rollers with hook-shaped flutes, each between two edge-beaters whose inner faces curve in toward it. A belt from a large stationary pulley inside the case turns the rollers fast as the dasher goes round; "the granules of butter are drawn by the hooked flutes into the converging spaces between the rolls and the edge beaters, thus compressing them together." This rung works out the rollers' speed, then prints the fixed gear, rollers, beaters and end pieces, builds the dasher in a box, and makes butter.
Hejuru
About 6 hours, plus printing

Amabwiriza

1

How fast the rollers spin

Gupakira ikaye ya Jupyter…
2

Wheels carried round a fixed wheel

The embedded blueprint explains gears carried round a central gear. Colver's rollers are such planets: the central wheel stands still and the dasher carries them round it.
3

Read US 6,726

"The central pulley is held stationary and the dasher is revolved around it, and as the central pulley is much larger than the others the velocity of the rollers are proportionately increased." And: "I have hitherto described the fluted rollers as driven by a belt, that being most convenient in practice, but it is evident that cogwheels may be employed for the same purpose."
4

Print the parts

Print the fixed gear (/uploads/blueprints/self-turning-roller-churn-fixed-gear.stl), two fluted rollers with their pinions (/uploads/blueprints/self-turning-roller-churn-fluted-roller.stl), two pairs of edge-beaters (/uploads/blueprints/self-turning-roller-churn-edge-beaters.stl), two wedge beaters (/uploads/blueprints/self-turning-roller-churn-wedge-beater.stl), the cross (/uploads/blueprints/self-turning-roller-churn-cross.stl), the case plate (/uploads/blueprints/self-turning-roller-churn-case-plate.stl) and the crank arm (/uploads/blueprints/self-turning-roller-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Ibikoresho by'iyi ntambwe:

Fibere ya PETGFibere ya PETG1 igice

Ibikoresho bikenewe:

Imashini icapa 3D ikoresha umugozi (FDM)Imashini icapa 3D ikoresha umugozi (FDM)
5

Build the dasher

Bolt the beaters between the cross and the case plate with M3 screws: wedge beaters on two opposite arms, edge-beater pairs on the other two. Drop a fluted roller between each pair, its gudgeons in the cross and the case plate, its pinion beyond the plate. Screw a short 10 mm square hardwood stub into the cross's centre for the crank.

Ibikoresho by'iyi ntambwe:

Ibitorezo by'imashiniIbitorezo by'imashini1 igice
Umupira w'Impande EsheshatuUmupira w'Impande Esheshatu1 igice
Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye1 igice

Ibikoresho bikenewe:

Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
Isupana ihindurwaIsupana ihindurwa
Umucumita w'IntokiUmucumita w'Intoki
6

Fix the gear and fit the box

Take a food-safe box about 230 × 190 × 190 mm. Screw the fixed gear to the inside of one end on the dasher's axis, with a 10 mm steel pin through its centre into the case plate's hole, so the dasher turns round it and its teeth mesh the rollers' pinions. Drill the other end for the crank stub and glue the crank arm and handle on.

Ibikoresho by'iyi ntambwe:

Ikibindi cyo kubikamo cy'urwego rw'ibiribwaIkibindi cyo kubikamo cy'urwego rw'ibiribwa1 igice
Umurongo Uzengurutse w'Icyuma CyoroshyeUmurongo Uzengurutse w'Icyuma Cyoroshye1 igice
Uruganda rw'igiti #8 x 1"Uruganda rw'igiti #8 x 1"1 igice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice

Ibikoresho bikenewe:

Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Umucumita w'IbyumaUmucumita w'Ibyuma
Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
7

The build in 3D

FreeCAD model of this build, not of the patent: the box with one side off to show the dasher of wedge beaters and fluted rollers between edge-beaters, the fixed gear meshing the rollers' pinions at the case end, and the crank.
Dosiye y'IgishushanyoBLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank steadily; the rollers spin on their own as the dasher turns. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Intambwe 8 - Image 1

Ibikoresho by'iyi ntambwe:

Igice cy'ibinure cy'amataIgice cy'ibinure cy'amata1500 ml
Umunyu w'inyanja muniniUmunyu w'inyanja munini1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Igipima ubushyuhe gifite uruti rusigara mu kintuIgipima ubushyuhe gifite uruti rusigara mu kintu
Isaha yo GuhagarikaIsaha yo Guhagarika
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Ibakure rinini ryo kuvanga ry'icyuma kitagira ingeseIbakure rinini ryo kuvanga ry'icyuma kitagira ingese
9

Rollers that do not spin, gears that jam

Self-turning roller churn troubleshooting.

Flow

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10

History and honest limits

**Lewis W. Colver** of St. Louis, Missouri, received US 6,726, dated 18 September 1849, signed 9 July 1849. The dasher was held by a sliding bolt and wedge so it could be withdrawn; the gudgeons and the round case were packed so the cream could not get into it; a fourth pulley kept the belt's sides from rubbing. He claimed making the beaters of revolving churn dashers to turn upon their own axes. **Honest limits.** Printed gears stand in for his belt and pulleys, as he allowed; our gears are open to the cream, where his were inside a packed case. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Ibikoresho

11

Ibikoresho bikenewe

11

Dosiye z'igishushanyo

1

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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