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Steam Still: a Horizontal Still with Steam Coils and Scrubbing Tower (Bell, 1923)
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4. Ugushyingo 2026NO
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Steam Still: a Horizontal Still with Steam Coils and Scrubbing Tower (Bell, 1923)

A refinery still heated only by steam: a horizontal riveted shell with closed steam coils and open steam sprays in the bottom, and a tower of broken stone or tile on top where rising vapour meets the incoming feed. Used to re-run naphtha and kerosene and to strip naphtha from lubricating stocks without a fire. Variable: batch, semi-continuous, or continuous with four baffled compartments. Bell's Fig. 39 still is 10 x 30 ft. Source: H. S. Bell, American Petroleum Refining (1923), pp. 105-109. Unknown: plate thickness. Picture: Fig. 39 of the book.
Impuguke
Unknown

Amabwiriza

1

Build the shell

Rivet a horizontal cylindrical shell (Fig. 39: 10 x 30 ft) with the plate seams running straight round it (Fig. 36), cheaper than a fire still's layout; hemispherical heads are an expense with no clear reason. Fit a manhole, a drain, flanges for oil and steam and a nozzle for the tower.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 shell, heads
Icyuma cy'impande cy'icyuma cyorohejeIcyuma cy'impande cy'icyuma cyoroheje1 igice
Utuma tw'icyumaUtuma tw'icyuma1 igice

Ibikoresho bikenewe:

Imashini ikanda itoboraImashini ikanda itobora
Inyundo yo gushyira rivetiInyundo yo gushyira riveti
Ingano zitazwiIngano zitazwi
2

Fit coils, sprays and baffles

Lay closed steam coils in the bottom with open steam sprays beside them. For continuous running, divide the shell into four compartments with cross baffles, leaving small openings at the bottom so condensed water drains to the water pot at the rear. Give the coils 62.5 sq ft of heating surface per 100 gallons taken overhead per hour: 33 % in the first compartment, 28 % in the second, 22 % in the third, 17 % in the rear. A semi-continuous still needs no baffles.

Ibikoresho by'iyi ntambwe:

Ikizingo cy'umwuka w'amaziIkizingo cy'umwuka w'amazi1 62.5 sq ft per 100 gal/h
Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)1 open sprays, header
Vane y'umwukaVane y'umwuka2 ibice
Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 baffles

Ibikoresho bikenewe:

Inyundo yo gushyira rivetiInyundo yo gushyira riveti
3

Add the scrubbing tower

Mount a combined scrubbing and dephlegmating tower on the still, filled with broken stone or tile. The feed enters at its top and trickles down against the rising vapour and steam, which condenses the heavier fractions and carries them back to the still; the vapour goes on to the condensers.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 tower
Utuma tw'icyumaUtuma tw'icyuma1 igice
Amabuye amenetseAmabuye amenetse1 broken stone or tile

Ibikoresho bikenewe:

Inyundo yo gushyira rivetiInyundo yo gushyira riveti
4

Set it

Settings are simple: brick cross piers or steel frames, with brick or concrete dividing walls between stills where they must carry the tower and heat exchangers. Pipe the residual outlet with a valve.

Ibikoresho by'iyi ntambwe:

ItafariItafari1 cross piers
Valve y'urugiValve y'urugi1 residual

Ibikoresho bikenewe:

Umwiko w'umwubatsiUmwiko w'umwubatsi

Ibikoresho

9

Ibikoresho bikenewe

4

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