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Terephthalic Acid: Para-Xylene Oxidised by Air with Manganese and Bromide
Charlie

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Charlie

19. Ukwakira 2026DE
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Terephthalic Acid: Para-Xylene Oxidised by Air with Manganese and Bromide

Terephthalic acid is the acid half of PET. Both methyl groups of para-xylene are burnt to acid groups by air under pressure in hot acetic acid, with a little manganese salt and bromide as catalyst: the Mid-Century process of Saffer and Barker (US 2,833,816, 1958). The acid does not dissolve, so it is simply filtered off. Example 24 of the patent, all parts by weight. The picture: our diagram of the reactor.
Hejuru
1 day

Amabwiriza

1

Charge the reactor

Into a corrosion-resistant pressure reactor with a water-cooled condenser on top, put 75 parts para-xylene, 150 parts acetic acid, 1 part manganese acetate (tetrahydrate) and 0.75 part ammonium bromide.

Ibikoresho by'iyi ntambwe:

Para-ksilenePara-ksilene75 parts

Ibikoresho bikenewe:

Asidi asetike (isukuye cyane)Asidi asetike (isukuye cyane)
Asetati ya manganezeAsetati ya manganeze
Amoniyumu bromideAmoniyumu bromide
Umunzani w'ibiroUmunzani w'ibiro
Reyakitori y'igitutuReyakitori y'igitutu
Umuzingo w'ikondanseriUmuzingo w'ikondanseri
Amadarubindi yo Kwirinda IbinyabutabireAmadarubindi yo Kwirinda Ibinyabutabire
Uturindantoki Turwanya IbinyabutabireUturindantoki Turwanya Ibinyabutabire
2

Pressurise with air and heat to 385 °F

Raise the pressure to 400 psig with air, blown in near the bottom. Set the vent so gas leaves at 3,000 volumes per hour per volume of liquid. Heat to 385 °F (196 °C), then switch the heat off: the reaction heats itself.

Ibikoresho bikenewe:

Reyakitori y'igitutuReyakitori y'igitutu
Igikandamiza umwuka cy'ingandaIgikandamiza umwuka cy'inganda
Umuzingo w'ikondanseriUmuzingo w'ikondanseri
Igipima Ubushyuhe cy'UbushakashatsiIgipima Ubushyuhe cy'Ubushakashatsi
3

Hold at 385–400 °F

Once the first rush is over, heat as needed to hold 385–400 °F (196–204 °C), 1.5 hours in all. It is finished when the exit gas is back to 20–21 % oxygen (Orsat analysis).

Ibikoresho bikenewe:

Reyakitori y'igitutuReyakitori y'igitutu
Igipima Ubushyuhe cy'UbushakashatsiIgipima Ubushyuhe cy'Ubushakashatsi
Igipimo cy'imyuka cya OrsatIgipimo cy'imyuka cya Orsat
4

Cool, empty and filter

Cool to 185 °F (85 °C) and let the pressure off. Push the liquid out at 150–200 °F with nitrogen pressure, scrape out the solid, and filter everything together.

Ibikoresho bikenewe:

Silinderi ya azoteSilinderi ya azote
Akayunguruzo k'Ikirahure Gafite UmugoziAkayunguruzo k'Ikirahure Gafite Umugozi
Urupapuro rwo KuyungururaUrupapuro rwo Kuyungurura
Uturindantoki Turwanya IbinyabutabireUturindantoki Turwanya Ibinyabutabire
5

Wash and dry

Wash the terephthalic acid twice with hot acetic acid (75 ml each in the example) and dry it. The patent got 115 parts by weight from 100 of para-xylene.

Ibikoresho bikenewe:

Asidi asetike (isukuye cyane)Asidi asetike (isukuye cyane)
Akayunguruzo k'Ikirahure Gafite UmugoziAkayunguruzo k'Ikirahure Gafite Umugozi
Urupapuro rwo KuyungururaUrupapuro rwo Kuyungurura
Ifuru yo kumishahoIfuru yo kumishaho

Ibikoresho

1

Ibikoresho bikenewe

15

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