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Metal Oxide Varistor: Zinc Oxide with 0.2 % Bismuth Oxide, 1000 °C, 1.5 mm (Masuyama 1972)
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28. Ukwakira 2026FI
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Metal Oxide Varistor: Zinc Oxide with 0.2 % Bismuth Oxide, 1000 °C, 1.5 mm (Masuyama 1972)

A non-linear resistor: the current through it rises far faster than the voltage across it. Masuyama, Matsuoka and Nishi made one from zinc oxide with a little bismuth oxide: pressed into a disc, sintered, lapped, and given metal electrodes. With 0.2 mole % bismuth oxide, sintered at 1000 °C and lapped to 1.5 mm, the disc measured a C-value of 65 at 1 mA and a nonlinearity exponent n of 4.3. Source: T. Masuyama, M. Matsuoka and T. Nishi (Matsushita), US 3,663,458 (1972), Example 1. Unknown: what the silver paint is. The patent calls the spraying and the paint well known. The spraying is ours, after US Army Corps of Engineers EM 1110-2-3401 (1999). The 10 g batch is our arithmetic. Picture: the patent's drawing.
Hejuru
1 day

Amabwiriza

1

Weigh 99.8 : 0.2 and wet-mill 5 hours

Mix zinc oxide and bismuth oxide 99.8 : 0.2 by moles. Ours, for 10 g: 9.887 g zinc oxide, 0.113 g bismuth oxide (our arithmetic). Mill wet for 5 hours, then dry. Unknown: the milling liquid.

Ibikoresho by'iyi ntambwe:

Ifu ya oxide ya zinkiIfu ya oxide ya zinki9.887 g
Bisimuti okisideBisimuti okiside0.113 g

Ibikoresho bikenewe:

Umunzani w'ibiroUmunzani w'ibiro
Urusyo rw'imipira y'icyumaUrusyo rw'imipira y'icyuma
Ifuru yo kumishahoIfuru yo kumishaho
2

Press discs 13 mm by 2.5 mm

Press the powder in a mould into discs 13 mm across and 2.5 mm thick at 340 kg/cm².

Ibikoresho bikenewe:

Imashini ikanda ikoresha amaziImashini ikanda ikoresha amazi
Ifumbiro ryo gukanda disikiIfumbiro ryo gukanda disiki
Kalipe ya VernierKalipe ya Vernier
3

Sinter 1 hour at 1000 °C and furnace-cool

Sinter the discs in air for 1 hour at 1000 °C, then let them cool in the furnace to room temperature (about 15-30 °C).

Ibikoresho bikenewe:

Ifuru ya muffleIfuru ya muffle
4

Lap both faces to 1.5 mm

Lap both faces with 600-mesh silicon carbide until the disc is 1.5 mm thick.

Ibikoresho bikenewe:

Udukombe twa karubide ya silikoniUdukombe twa karubide ya silikoni
Kalipe ya VernierKalipe ya Vernier
5

Spray aluminium electrodes and attach leads

Spray a metallised film of aluminium on both faces. Attach a lead wire to each with conductive silver paint. Ours, after US Army Corps of Engineers EM 1110-2-3401 (1999): wire-arc spray the aluminium from two 3.2 mm wires melted by an 18-40 V DC arc and atomised by compressed air, 15-20 cm from the disc and never at less than 45°, in at least two coats at right angles of 50-75 µm each. Unknown: the paint.

Ibikoresho by'iyi ntambwe:

Igice cya aluminiyumuIgice cya aluminiyumu1 as 3.2 mm spray wire
Irangi rya feza rinyuza amashanyaraziIrangi rya feza rinyuza amashanyarazi1 as required
Insinga y'UmuringaInsinga y'Umuringa2 ibice

Ibikoresho bikenewe:

Kalipe ya VernierKalipe ya Vernier
Imbunda yo kumisha ukoresheje urumuri rw'insingaImbunda yo kumisha ukoresheje urumuri rw'insinga
Igikandamiza umwuka cy'ingandaIgikandamiza umwuka cy'inganda

Ibikoresho

5

Ibikoresho bikenewe

10

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