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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire.
The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
İleri
3 days
Talimatlar
1
1
Cut and brace the back-plate
Cut and brace the back-plate
Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.
Bu adım için malzemeler:
Alüminyum Plaka1 adet
Alüminyum köşebent1 adet
Altı köşe cıvata - sınıf 8.81 adetGerekli aletler:
Sütunlu Matkap
Kurbağacık anahtar2
2
Cut the wheel-slider apertures
Cut the wheel-slider apertures
Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.
Gerekli aletler:
Sütunlu Matkap3
3
Assemble the guide wheels
Assemble the guide wheels
For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.
Bu adım için malzemeler:
Kılavuz makarası12 adet
O-ring conta24 adet
Omuzlu cıvata12 adet
Düz Pul12 adet
Spring Washer12 adet
Altıgen Somun12 adetGerekli aletler:
Kurbağacık anahtar4
4
Turn the drive wheel
Turn the drive wheel
Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.
Bu adım için malzemeler:
Alüminyum Plaka1 adet
O-ring conta1 adetGerekli aletler:
Metal Torna Tezgâhı5
5
Mount the motor and drive axle
Mount the motor and drive axle
Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).
Bu adım için malzemeler:
Elektrik motoru1 adet
Motor bağlama kelepçesi2 adet
Rulman yatağı2 adet
Çelik mil1 adet
Altı köşe cıvata - sınıf 8.81 adetGerekli aletler:
Kurbağacık anahtar6
6
Fit the ring and its guides
Fit the ring and its guides
Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.
Bu adım için malzemeler:
Elmaslı halka testere1 adet
Çekme yayı11 adet
Kılavuz makarası2 adetGerekli aletler:
Kurbağacık anahtar7
7
Fit the table, tray and sponge
Fit the table, tray and sponge
Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.
Bu adım için malzemeler:
Tepsi1 adet
Sünger1 adet
Alüminyum Plaka1 adet
Su1 batchGerekli aletler:
Kurbağacık anahtar8
8
Fit the face shield and drip pan
Fit the face shield and drip pan
Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.
Bu adım için malzemeler:
Akrilik Levha1 adet
Alüminyum Plaka1 adet
Damlama tavası1 adetGerekli aletler:
Kurbağacık anahtar9
9
Ring size and drive speed
Ring size and drive speed
Jupyter defteri yükleniyor…
Malzemeler
20- 1 adetYer Tutucu
- 1 adetYer Tutucu
- Yer Tutucu
- 12 adetYer Tutucu
- 25 adetYer Tutucu
- 12 adetYer Tutucu
- 12 adetYer Tutucu
- 12 adetYer Tutucu
- 12 adetYer Tutucu
- 1 adetYer Tutucu
- 2 adetYer Tutucu
- 2 adetYer Tutucu
- 1 adetYer Tutucu
- 1 adetYer Tutucu
- 11 adetYer Tutucu
- 1 adetYer Tutucu
- 1 adetYer Tutucu
- 1 batchYer Tutucu
- 1 adetYer Tutucu
- 1 adetYer Tutucu
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