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Piston-Float Air Churn: Hollow Floats With Pistons Worked by a Fixed Eccentric
Emma

Oluşturan

Emma

6. Ekim 2026SE
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Piston-Float Air Churn: Hollow Floats With Pistons Worked by a Fixed Eccentric

Egbert wanted the air "forcibly discharged in small jets at the very point where it is most required, viz, the moving surface of the dasher." D. N. Egbert of Hudson, Ohio, received US 6,727, dated 18 September 1849, for a rotary churn-dasher in a case with a zinc bottom: two sets of arms joined by hollow floats whose sides are pierced with small holes, each fitted with a piston. Connecting rods join the pistons to an eccentric ring running on an eccentric fixed to the end piece, so each float fills with air as it ascends and discharges it as it descends. A strap from a large pulley on the crank shaft to a small one on the dasher's shaft turns it fast. This rung works out the air each float pumps, then prints the floats, pistons, eccentric and arms, builds them over a stainless bottom, and makes butter.
İleri
About 6 hours, plus printing

Talimatlar

1

Air per float

Jupyter defteri yükleniyor…
2

A dasher that is also an air pump before it

The embedded blueprint pumps air with a tube over a loose plunger. Egbert builds the pump into each float of a rotary dasher.
3

Read US 6,727

"It will now be perceived that as the floats ascend above their horizontal position by the revolution of the dasher, each piston is in turn withdrawn in its appropriate float and the hollow cavity filled with air; as the floats descend below their horizontal position this air is forcibly discharged through the perforations of the floats, below the surface of the liquid."
4

Print the parts

Print two hollow floats (/uploads/blueprints/piston-float-air-churn-hollow-float.stl) and two pistons (/uploads/blueprints/piston-float-air-churn-piston.stl), the fixed eccentric (/uploads/blueprints/piston-float-air-churn-eccentric.stl) and its ring (/uploads/blueprints/piston-float-air-churn-eccentric-ring.stl), two arm sets (/uploads/blueprints/piston-float-air-churn-arms.stl) and the crank arm (/uploads/blueprints/piston-float-air-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Bu adım için malzemeler:

PETG filamentPETG filament1 adet

Gerekli aletler:

FDM 3B yazıcıFDM 3B yazıcı
5

The case

Make two plywood end pieces with a 90 mm radius half circle grooved in each, and bend a 0.5 mm stainless sheet into the bottom, seated in the grooves with silicone, as his zinc bottom. Screw the eccentric to the inside of one end on the axis, offset upward as printed.

Bu adım için malzemeler:

Kontrplak levhaKontrplak levha1 adet
Paslanmaz çelik levha - 304Paslanmaz çelik levha - 3041 adet
Silikon Dolgu MacunuSilikon Dolgu Macunu1 adet
#8 x 1" ahşap vidası#8 x 1" ahşap vidası1 adet

Gerekli aletler:

Kıl TestereKıl Testere
Sac makasıSac makası
Çapak alma aletiÇapak alma aleti
Kauçuk tokmakKauçuk tokmak
Tornavida takımıTornavida takımı
6

Dasher, pistons and rods

Slide the two arm sets onto a 10 mm square hardwood shaft and screw a float to the ends of each pair of arms, holes outward. Fit a piston in each float. Fit the ring over the eccentric and join each piston to the ring with two thin pine rods on M3 screws, so the ring is carried round by the arms. Pass the shaft through the other end and glue the crank arm and handle on.

Bu adım için malzemeler:

Sert ağaç kavelalarSert ağaç kavelalar1 adet
Çam tahtaÇam tahta1 adet
Makine vidalarıMakine vidaları1 adet
Altıgen SomunAltıgen Somun1 adet
Ahşap TutkalıAhşap Tutkalı1 adet

Gerekli aletler:

El TesteresiEl Testeresi
Kablosuz MatkapKablosuz Matkap
Matkap Ucu TakımıMatkap Ucu Takımı
Tornavida takımıTornavida takımı
7

The patent drawing

US 6,727 drawing sheet, public domain (expired patent).
Adım 7 - Image 1
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank steadily and watch for jets of bubbles as each float goes down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Bu adım için malzemeler:

Yağlı kremaYağlı krema1500 ml
İri Deniz Tuzuİri Deniz Tuzu1 adet
SuSu1 adet

Gerekli aletler:

Takılı kalan problu termometreTakılı kalan problu termometre
KronometreKronometre
Dijital Mutfak TerazisiDijital Mutfak Terazisi
Büyük paslanmaz çelik karıştırma kâsesiBüyük paslanmaz çelik karıştırma kâsesi
9

Pistons that stick, no jets

Piston-float air churn troubleshooting.

Flow

Loading...
10

History and honest limits

**D. N. Egbert** of Hudson, Summit County, Ohio, received US 6,727, dated 18 September 1849. A tightening pulley on a spring lever kept the strap taut. He claimed the combination of the pistons moved by stationary eccentrics with the floats of a revolving dasher. **Honest limits.** Our crank turns the shaft directly, without his strap and pulleys; stainless sheet and printed parts stand in for his zinc and wooden floats. The notebook gives an upper bound. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Malzemeler

13

Gerekli Aletler

13

CC0 Kamu Malı

Bu plan CC0 lisansıyla yayınlanmıştır. İzin almadan kopyalayabilir, değiştirebilir, dağıtabilir ve herhangi bir amaçla kullanabilirsiniz.

Planı üzerinden ürün satın alarak Maker'ı destekleyin, böylece Maker Komisyonu Satıcılar tarafından belirlenen komisyonu kazanırlar veya bu Planın yeni bir versiyonunu oluşturun ve gelir paylaşımı için kendi Planınıza bağlantı olarak ekleyin.

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