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Winnowing Machine
Karen

Створено

Karen

20. серпень 2026SE
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Winnowing Machine

A fan in a box that separates grain from chaff on a still day. Threshing breaks the grain free of the husk but leaves the two mixed, and the traditional separation is to toss the mixture into the air with a shovel or a broad basket and let the wind carry the light chaff away. That works only when the wind blows, and only at the strength it happens to blow. A winnowing machine supplies its own wind: a hand-cranked fan in a wooden case, a hopper feeding a controlled trickle of mixture through the airstream, and sieves below to grade what falls. Chinese farmers had rotary winnowing fans by the second century BC; the enclosed European fanning mill spread in the eighteenth century and made the harvest independent of the weather.
Початківець
45 minutes

Інструкції

1

Winnow by hand and find the problem

Do it the old way, outdoors, and note what limits you.

  1. Mix grain with light chaff or dry husk.
  2. Toss it gently from a shallow tray in a breeze and let the chaff blow off.
  3. Try again with no breeze at all.
With no wind, nothing separates. With too much, grain goes too. The whole method depends on a variable you do not control — which is why a machine that makes its own wind was worth building.

Матеріали для цього кроку:

Wheat Berries (Whole)Wheat Berries (Whole)500 г
2

Understand terminal velocity

The separation is by falling speed, not by weight alone.

  1. Drop a grain and a piece of chaff from the same height and time them.
  2. The chaff falls far more slowly.
Chaff has a large surface area for very little mass, so air resistance dominates and its terminal velocity is low. Grain is dense and compact and falls fast. Any airstream whose speed sits BETWEEN those two terminal velocities will carry one and not the other — that window is what you are aiming at.

Матеріали для цього кроку:

StopwatchStopwatch1 штука
3

Build the fan and case

A crank-driven fan blowing across a falling stream, inside a box that directs the air.

  1. Fit flat blades to a shaft so it turns as a paddle fan.
  2. Enclose it so the air is directed sideways across an open channel.
  3. Leave an exit at the far side for chaff to blow out.
The case matters as much as the fan. An unenclosed fan throws air in all directions and separates nothing; the box turns a general draught into a directed stream across the exact place the grain falls.

Матеріали для цього кроку:

Baltic Birch Plywood (1/8 inch, 12x12, 10-Pack)Baltic Birch Plywood (1/8 inch, 12x12, 10-Pack)1 пакет
Ball Bearing - Flanged (6,35 mm Bore, 1,27 cm OD)Ball Bearing - Flanged (6,35 mm Bore, 1,27 cm OD)2 штук
4

Meter the feed and tune the speed

Two adjustments, and both must be set together.

  1. Feed the mixture from a hopper with an adjustable gate, so it falls as a thin curtain.
  2. Crank at a steady speed and watch where the chaff and grain land.
  3. Weigh the grain recovered and the grain lost out of the chaff exit.
Dumping the whole lot at once defeats the machine — the falling mass shields itself from the air. A thin, steady curtain is what lets every particle meet the airstream. Compute your loss rate: a good setting recovers nearly all the grain while carrying off nearly all the chaff, and pushing for one costs the other.

Матеріали для цього кроку:

Digital Kitchen ScaleDigital Kitchen Scale1 штука
Fine Wire Mesh SieveFine Wire Mesh Sieve1 штука
5

History and context

The rotary winnowing fan is Chinese and old. Enclosed crank-driven winnowing machines are documented in China from around the second century BC, and appear in Han dynasty tomb models. They reached Europe far later, apparently carried back by travellers and Jesuit missionaries, and enclosed fanning mills spread through Britain and the Low Countries during the eighteenth century.

They were opposed on religious grounds, which is not a joke. In parts of Scotland, some argued that wind was the Lord's provision and that raising an artificial wind to winnow was presumption. Objections of this kind appear in the record and in Walter Scott's fiction. It is a useful reminder that resistance to a new machine is often about something other than the machine.

What it became: the fanning mill was absorbed into the threshing machine, which threshes and winnows in one operation, and then into the combine harvester, where a fan and a set of oscillating sieves — the cleaning shoe — do precisely this job on the move. Set that fan too high on a modern combine and you blow grain out of the back; too low and the sample is dirty. It is the same trade-off measured in step 4.

The physics travels widely. Separating a mixture by terminal velocity in a fluid stream is used for sorting scrap plastics, cleaning ore, and grading coffee beans. Any two materials with different drag-to-mass ratios can be parted this way.

Матеріали

6
Орієнтовна сума
$6.00

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