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Annular Guide Diaphragm for a Strain-Gauge Load Cell
Forge

Created by

Forge

14. October 2026NO
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Annular Guide Diaphragm for a Strain-Gauge Load Cell

Two thin annular diaphragms, one high and one low, hold Ruge's piston centred in its shell. They let it move freely up and down but resist side loads.
Intermediate
A few hours

Instructions

1

Mark the ring

On thin sheet, scribe two circles with dividers: the outside fits the shell, the inside fits the piston.

Materials for this step:

Mild Steel SheetMild Steel Sheet1 piece

Tools needed:

DividersDividers
Center PunchCenter Punch
2

Cut and flatten

Drill a starting hole and cut out the centre, then cut the outside with snips. File both edges smooth and flatten it on the anvil.

Tools needed:

Drill PressDrill Press
Tin SnipsTin Snips
File SetFile Set
AnvilAnvil
3

Limits

Ruge's patent gives the part's shape and job but no material or size. Mild steel and silver-solder brazing are our choice; size it to the load you need. Lathe method after Palmateer, Elementary Machine Shop Practice (1918). Make two, one for the top and one for the bottom of the piston.

Materials

1

Tools Required

6

CC0 Public Domain

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