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Bench Drill Press with Raising Head and Tilt Table: Brazell, 1997
Most home drill presses kept the head fixed and moved the work relative to it. Kenneth M. Brazell and colleagues at Ryobi patented the reverse in 1997, US 5,634,748. A cast iron base sits on the work bench, a column rises from it, and the whole drill head, with its motor and quill, is raised and lowered along the column by a crank and a rack, or swung round it. A tilt table made of stamped and folded sheet steel locks to the base with one cam and eyebolt, slides two ways and turns on the base, and tilts to drill holes at an angle. Its replaceable ¾" particle board panel supports the stock underneath, preventing tear-out.
Advanced
Factory process
Instructions
1
1
Base and column
Base and column
Cast the base with a collar near its rear end to take the column, a transverse slot with a funnel-shaped entrance at the front for the table's lock, and two keyhole slots whose round ends take standard ½ inch carriage bolts for clamping vices. Fix the column in the collar.
Materials for this step:
Cast Iron Drill Press Base1 piece
Drill Press Column1 piece2
2
Rack on a turning cap
Rack on a turning cap
Screw the rack to a cap that fits over the top of the column. Two opposite pins in the column ride in an annular slot in the cap, so the cap turns but cannot lift off. The rack runs down most of the column's length.
Materials for this step:
Column Rack with Rotating Cap1 piece3
3
Head frame
Head frame
Make the head frame with a split C-section round the column, two clamping flanges and a slot through which the rack passes. A crank on the frame turns a pinion in the rack to raise and lower the head; a knobbed locking member through the flanges clamps the frame to the column. A spring-loaded indexing pin through a bracket on the rack drops into a bore in the column to lock the head over the centre of the base.
Materials for this step:
Drill Head Frame with Split Column Clamp1 piece
Head-Raising Crank and Pinion1 piece
Spring-Loaded Indexing Pin1 piece4
4
Motor and belt
Motor and belt
Mount the motor on a bracket that slides on a clamping rod and a parallel follower rod in a boss on the frame, on the opposite side of the column from the quill. A belt connects the motor to the quill; loosen the lock knob and slide the motor to tension the belt. A cover encloses the drive and its speed-change mechanism, with a clearance opening for the column. The on/off switch, speed control knob and light switch sit on the face of the frame.
Materials for this step:
Electric Motor1 piece
Sliding Motor Mounting Bracket1 piece
Drive Belt1 piece5
5
Quill and chuck
Quill and chuck
Fit the quill in the frame with a hand wheel that moves it up and down, and fit the chuck on its end to take the shanks of drill bits and other tools.
Materials for this step:
Drill Press Quill with Feed Hand Wheel1 piece
Drill Chuck1 piece6
6
Tilt table
Tilt table
Stamp and fold the supporting base from 3.2 mm steel plate, with a flat base, two upright trunnions, side walls, stiffener ribs and a longitudinal slot. Pivot the table frame between the trunnions on its two sector disks, and lay the particle board panel in it. Pass an eyebolt through the slot and the base's transverse slot, with a nylon nut underneath. An eccentric camshaft between the trunnions runs through the eye; turning its crank lifts the eyebolt and clamps the table to the base, and turning it back frees the table to slide or turn.
Materials for this step:
Tilt Table Supporting Base1 piece
Mild Steel Plate1 piece
Tilt Table Pivoting Frame1 piece
Particle Board Table Panel1 piece
Eye Bolt1 piece
Nylon Nut1 piece
Eccentric Locking Camshaft1 pieceMaterials
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