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Bench Power Supply: Regulated, with Adjustable Current Limit and a Pentode Pass Tube (Gately, Forbro, US 3,243,690, 1966)
An adjustable bench supply that holds its output voltage steady and lets you set the most current it will deliver, so a circuit under test cannot be damaged. A pentode tube in series with the output is the regulator; a bridge with Zener references and a five-transistor amplifier keeps the output equal to the setting of one knob. A meter switch reads volts, amps, and the current limit, which can be set without disturbing the voltage.
Result: a regulated DC bench supply with adjustable current limiting.
Source: J. R. Gately (Forbro Design), US 3,243,690 (1966). Unknown: all component values and the output rating. Picture: the patent drawing.
Advanced
Unknown
Instructions
1
1
Wire the mains side
Wire the mains side
In a case, wire the power cord through a switch and a fuse to the primary of a transformer with four secondaries, and put a neon lamp across the primary to show the supply is on. One secondary (6.3 V) goes to two terminals for outside use, one heats the pentode, one is the main supply and one the bias supply. Ours: the case. Not given: the other winding voltages.
Materials for this step:
Aluminium Enclosure Box1 case
Flexible Cord with Plug1 piece
Toggle Switch1 piece
Fuse1 piece
Step-Down Transformer1 four secondaries
Neon Indicator Lamp1 piece
Binding Post2 6.3 V terminalsTools needed:
Hand Drill
Screwdriver Set2
2
Build the rectifiers
Build the rectifiers
Rectify the centre-tapped main winding with two rectifiers and smooth it with a capacitor. From the bias winding make two more supplies: one through two rectifiers with by-pass capacitors to a smoothing capacitor, for the pentode's screen and the reference circuit; the other through one rectifier and a capacitor, for the pentode's grid bias. Not given: the values.
Materials for this step:
Diode5 rectifiers
Electrolytic Capacitor3 smoothing
Capacitor Kit1 by-pass
Solder Wire1 as neededTools needed:
Soldering Iron3
3
Fit the pass tube and reference
Fit the pass tube and reference
Put the pentode in series with the positive output: plate to the main supply, cathode through two current-sensing resistors (one fixed, one adjustable) to the + output terminal; suppressor tied to the cathode, screen fed through a resistor. Build the reference: a Zener fed through a resistor feeds a second Zener at constant current, giving a fixed voltage. Against it set two resistors and the voltage-control variable resistor: the output voltage is proportional to that resistor's setting. Not given: the tube type and values.
Materials for this step:
Pentode Valve1 series pass tube
Zener Diode2 pieces
Resistor1 set
Rheostat2 voltage control, current-limit range
Binding Post2 output + and -
Solder Wire1 as neededTools needed:
Soldering Iron4
4
Build the error amplifier and current limit
Build the error amplifier and current limit
Build a five-transistor amplifier that drives the pentode's grid to keep the bridge balanced: a PNP emitter follower, an NPN stage, a PNP emitter follower with a resistor-capacitor roll-off against oscillation, a PNP driver whose base resistor has a capacitor across it for quick response, and an NPN clamp whose base is set by a potentiometer. Feed the voltage across the current-sensing resistors to the driver's base through a diode: above the limit it takes over and turns the pentode down. Choose the fixed sensing resistor to limit at about 125 % of rated current, trim with the potentiometer, and use the adjustable one to set lower limits. Not given: the transistor types and values.
Materials for this step:
PNP Transistor3 pieces
NPN Transistor2 pieces
Diode1 piece
Potentiometer1 piece
Capacitor Kit1 roll-off, speed-up
Resistor1 set
Solder Wire1 as neededTools needed:
Soldering Iron5
5
Fit the meter and use it
Fit the meter and use it
Fit a meter with a four-pole, three-position switch. Position 1 reads output volts through a multiplier resistor; position 2 reads current across a shunt in the negative line; position 3 (spring-return) puts a load resistor across the output and swaps a fixed resistor for the voltage control, so you can turn the limit control until the current limits at the value you want, without touching the voltage setting. Release the switch and use the supply.
Materials for this step:
Moving-Coil Panel Meter1 piece
Rotary Switch1 4-pole, 3-position
Resistor1 multiplier, shunt, load resistors
Unknown Material1 terminal stripTools needed:
Soldering Iron
Screwdriver SetMaterials
21- 1 casePlaceholder
- 1 piecePlaceholder
- Placeholder
- 1 piecePlaceholder
- 1 four secondariesPlaceholder
- 1 piecePlaceholder
- Placeholder
- 1 piecePlaceholder
- 3 smoothingPlaceholder
- 1 roll-off, speed-upPlaceholder
- 3 as neededPlaceholder
- 1 series pass tubePlaceholder
- 2 piecesPlaceholder
- 1 multiplier, shunt, load resistorsPlaceholder
- 2 voltage control, current-limit rangePlaceholder
- 3 piecesPlaceholder
- 2 piecesPlaceholder
- Placeholder
- 1 piecePlaceholder
- 1 4-pole, 3-positionPlaceholder
- 1 terminal stripPlaceholder
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