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Bench Power Supply: Regulated, with Adjustable Current Limit and a Pentode Pass Tube (Gately, Forbro, US 3,243,690, 1966)
Ed

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Ed

3. November 2026FI
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Bench Power Supply: Regulated, with Adjustable Current Limit and a Pentode Pass Tube (Gately, Forbro, US 3,243,690, 1966)

An adjustable bench supply that holds its output voltage steady and lets you set the most current it will deliver, so a circuit under test cannot be damaged. A pentode tube in series with the output is the regulator; a bridge with Zener references and a five-transistor amplifier keeps the output equal to the setting of one knob. A meter switch reads volts, amps, and the current limit, which can be set without disturbing the voltage. Result: a regulated DC bench supply with adjustable current limiting. Source: J. R. Gately (Forbro Design), US 3,243,690 (1966). Unknown: all component values and the output rating. Picture: the patent drawing.
Advanced
Unknown

Instructions

1

Wire the mains side

In a case, wire the power cord through a switch and a fuse to the primary of a transformer with four secondaries, and put a neon lamp across the primary to show the supply is on. One secondary (6.3 V) goes to two terminals for outside use, one heats the pentode, one is the main supply and one the bias supply. Ours: the case. Not given: the other winding voltages.

Materials for this step:

Aluminium Enclosure BoxAluminium Enclosure Box1 case
Flexible Cord with PlugFlexible Cord with Plug1 piece
Toggle SwitchToggle Switch1 piece
FuseFuse1 piece
Step-Down TransformerStep-Down Transformer1 four secondaries
Neon Indicator LampNeon Indicator Lamp1 piece
Binding PostBinding Post2 6.3 V terminals

Tools needed:

Hand DrillHand Drill
Screwdriver SetScrewdriver Set
2

Build the rectifiers

Rectify the centre-tapped main winding with two rectifiers and smooth it with a capacitor. From the bias winding make two more supplies: one through two rectifiers with by-pass capacitors to a smoothing capacitor, for the pentode's screen and the reference circuit; the other through one rectifier and a capacitor, for the pentode's grid bias. Not given: the values.

Materials for this step:

DiodeDiode5 rectifiers
Electrolytic CapacitorElectrolytic Capacitor3 smoothing
Capacitor KitCapacitor Kit1 by-pass
Solder WireSolder Wire1 as needed

Tools needed:

Soldering IronSoldering Iron
3

Fit the pass tube and reference

Put the pentode in series with the positive output: plate to the main supply, cathode through two current-sensing resistors (one fixed, one adjustable) to the + output terminal; suppressor tied to the cathode, screen fed through a resistor. Build the reference: a Zener fed through a resistor feeds a second Zener at constant current, giving a fixed voltage. Against it set two resistors and the voltage-control variable resistor: the output voltage is proportional to that resistor's setting. Not given: the tube type and values.

Materials for this step:

Pentode ValvePentode Valve1 series pass tube
Zener DiodeZener Diode2 pieces
ResistorResistor1 set
RheostatRheostat2 voltage control, current-limit range
Binding PostBinding Post2 output + and -
Solder WireSolder Wire1 as needed

Tools needed:

Soldering IronSoldering Iron
4

Build the error amplifier and current limit

Build a five-transistor amplifier that drives the pentode's grid to keep the bridge balanced: a PNP emitter follower, an NPN stage, a PNP emitter follower with a resistor-capacitor roll-off against oscillation, a PNP driver whose base resistor has a capacitor across it for quick response, and an NPN clamp whose base is set by a potentiometer. Feed the voltage across the current-sensing resistors to the driver's base through a diode: above the limit it takes over and turns the pentode down. Choose the fixed sensing resistor to limit at about 125 % of rated current, trim with the potentiometer, and use the adjustable one to set lower limits. Not given: the transistor types and values.

Materials for this step:

PNP TransistorPNP Transistor3 pieces
NPN TransistorNPN Transistor2 pieces
DiodeDiode1 piece
PotentiometerPotentiometer1 piece
Capacitor KitCapacitor Kit1 roll-off, speed-up
ResistorResistor1 set
Solder WireSolder Wire1 as needed

Tools needed:

Soldering IronSoldering Iron
5

Fit the meter and use it

Fit a meter with a four-pole, three-position switch. Position 1 reads output volts through a multiplier resistor; position 2 reads current across a shunt in the negative line; position 3 (spring-return) puts a load resistor across the output and swaps a fixed resistor for the voltage control, so you can turn the limit control until the current limits at the value you want, without touching the voltage setting. Release the switch and use the supply.

Materials for this step:

Moving-Coil Panel MeterMoving-Coil Panel Meter1 piece
Rotary SwitchRotary Switch1 4-pole, 3-position
ResistorResistor1 multiplier, shunt, load resistors
Unknown MaterialUnknown Material1 terminal strip

Tools needed:

Soldering IronSoldering Iron
Screwdriver SetScrewdriver Set

Materials

21

Tools Required

3

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