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Jointed Fishing Rods: Two- and Three-Piece Casting, Trout and Bass Fly, Salt-Water and Tarpon Rods (Boy Mechanic, 1915)
Woody

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Woody

13. November 2026NO
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Jointed Fishing Rods: Two- and Three-Piece Casting, Trout and Bass Fly, Salt-Water and Tarpon Rods (Boy Mechanic, 1915)

Part II of Stillman Taylor's rod-making series (The Boy Mechanic, Book 2, 1915): once the one-piece casting rod is mastered, the same planing, grasp and finishing methods make jointed rods. He gives full caliper tables and fitting lists for six rods; choose one in the notebook. Sections join with welted, shouldered ferrules, and every rod gets two tips "in view of a possible breakage".
Advanced
About 2-3 weeks (glue and varnish drying)

Instructions

1

His caliper tables

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2

Read The Boy Mechanic, Book 2

"While the action of the one-piece rod is undeniably better than when the rod is made in two or three pieces, it is less compact to carry." He warns that "the more joints incorporated in a rod, the less satisfactory it will be from an angling standpoint", since ferrules cannot follow the rod's curve.
3

Choose the rod and get the stock

Pick a rod from the notebook. Stock (dagame or greenheart): two-piece casting -- butt 5/8 in x 3 ft, two tips 3/8 in x 3 ft; three-piece casting -- all 2 ft, butt 5/8 in, joint and tips 3/8 in; trout or bass fly -- butt 5/8 in x 4 ft, joint and tips 3/8 in x 4 ft; salt-water -- both 4 ft, butt 3/4 in, tip 1/2 in; tarpon -- one piece 1 in x 6-1/2 ft.

Materials for this step:

Dagame WoodDagame Wood4 pieces

Tools needed:

Hand SawHand Saw
Tape MeasureTape Measure
4

Plane each section to its table

Plane, round and scrape each section exactly as for the one-piece rod, calipering at every station in the table. Two-piece casting rod: he first suggests a butt of about 23 in and a 32-1/2 in tip to fit a 35 in rod case, then specifies a 6-1/2 oz rod with a 32-1/2 in butt (15/32 in at the grasp to 19/64 in at the ferrule) and a 33 in tip (17/64 in to 7/64 in), equal when ferrule and top are on. Make two tips for each rod.

Materials for this step:

SandpaperSandpaper1 piece

Tools needed:

Hand PlaneHand Plane
Block PlaneBlock Plane
Steel ScraperSteel Scraper
Files (Hand File)Files (Hand File)
Vernier CaliperVernier Caliper
5

Fit the ferrules

Fit a welted, shouldered ferrule at each joint, sized from his list: 17/64 in for the two-piece casting rod; 21/64 in and 15/64 in for the three-piece; 9/32 in and 11/64 in for the fly rods; 7/16 in for the salt-water rod; a 3/4 in male ferrule on the tarpon butt. The tip ferrule comes with two closed-end centres, one for each tip. Cement them on with ferrule cement; serrated (toothed) ferrule ends are wound with silk for strength.

Materials for this step:

Rod FerruleRod Ferrule2 pieces
Ferrule CementFerrule Cement1 piece
Rod Winding SilkRod Winding Silk1 piece

Tools needed:

Files (Hand File)Files (Hand File)
Propane TorchPropane Torch
Vernier CaliperVernier Caliper
6

Build the grasp and reel seat

Build the cork grasp and reel seat as for the one-piece rod: 3/4 in reel seat with straight hood for the casting rods (fly-rod type with butt cap on the fly rods, 9 in or 9-1/2 in of cork above it), 7/8 in on the salt-water rod with an 18 in double grasp, 1 in on the tarpon rod. Use a 1 in butt cap (1-1/8 in on the tarpon rod) and a taper (winding check) of the small-end size in his list. For an independent butt, fit the ferrule straight on a rounded dagame core so the seated ferrule does not touch the wood, cement and rivet it, fit a soft-pine sleeve over core and ferrule, glue it on, cement and rivet the reel seat, then glue on the corks and cut the core flush.

Materials for this step:

Cork RingsCork Rings24 pieces
Animal GlueAnimal Glue1 piece
Pine BoardPine Board1 piece
Reel SeatReel Seat1 piece
Rod Butt CapRod Butt Cap1 piece
Winding CheckWinding Check1 piece
Ferrule CementFerrule Cement1 piece
Copper RivetsCopper Rivets1 piece

Tools needed:

Craft KnifeCraft Knife
Hand DrillHand Drill
Block PlaneBlock Plane
Propane TorchPropane Torch
HammerHammer
7

Mount the guides and tops

Casting rods: two 1/2 in narrow agate guides, two No. 1 one-ring casting guides and two 3/32 in offset agate tops. Fly rods: two No. 4 snake guides on the butt joint, three No. 3 on the middle joint, three No. 2 on each tip, and two No. 7 agate angle fly tops of the wind-on kind. Salt-water rod: a 10/32 in stirrup-tube agate top and two No. 3 bell guides. Tarpon rod: two No. 11 wide raised agate guides, two No. 1 trumpet guides and a 3/8 in agate stirrup top; whip its guides on double, the first set 10 in from the top, the second 26 in from the reel. Whip with 00 silk (00 or 0 on the three-piece rod, size A on the salt-water and tarpon rods), using the invisible knot.

Materials for this step:

Rod GuideRod Guide8 pieces
Rod Tip TopRod Tip Top2 pieces
Rod Winding SilkRod Winding Silk1 piece
BeeswaxBeeswax1 piece

Tools needed:

Files (Hand File)Files (Hand File)
Craft KnifeCraft Knife
8

Shellac and varnish

Shellac the windings and varnish the rod with coach varnish as for the one-piece rod: thin coats, warm, three days between coats.

Materials for this step:

Shellac VarnishShellac Varnish1 piece
Coach VarnishCoach Varnish3 pieces

Tools needed:

Wide Paint BrushWide Paint Brush
9

Troubleshooting

Jointed rod troubleshooting.

Flow

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10

History and honest limits

From "Fishing-Rod Making and Angling, Part II" by Stillman Taylor, in **The Boy Mechanic, Book 2**, Popular Mechanics, 1915 (Project Gutenberg 44585; checked on the archive.org scan boymechanicbook200chic2, pp. 69-72). Two points are given as he wrote them: the two-piece casting rod's butt is about 23 in in one sentence and 32-1/2 in in the next; the three-piece rod's stock is "2 ft. long" while its finished sections are 21-1/2, 21-3/4 and 21 in. Guide counts in the list are for the fly rods, the largest set. The tools and metric figures are ours.

Materials

17

Tools Required

12

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