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Jointed Fishing Rods: Two- and Three-Piece Casting, Trout and Bass Fly, Salt-Water and Tarpon Rods (Boy Mechanic, 1915)
Part II of Stillman Taylor's rod-making series (The Boy Mechanic, Book 2, 1915): once the one-piece casting rod is mastered, the same planing, grasp and finishing methods make jointed rods. He gives full caliper tables and fitting lists for six rods; choose one in the notebook. Sections join with welted, shouldered ferrules, and every rod gets two tips "in view of a possible breakage".
Advanced
About 2-3 weeks (glue and varnish drying)
Instructions
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1
His caliper tables
His caliper tables
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2
Read The Boy Mechanic, Book 2
Read The Boy Mechanic, Book 2
"While the action of the one-piece rod is undeniably better than when the rod is made in two or three pieces, it is less compact to carry." He warns that "the more joints incorporated in a rod, the less satisfactory it will be from an angling standpoint", since ferrules cannot follow the rod's curve.
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3
Choose the rod and get the stock
Choose the rod and get the stock
Pick a rod from the notebook. Stock (dagame or greenheart): two-piece casting -- butt 5/8 in x 3 ft, two tips 3/8 in x 3 ft; three-piece casting -- all 2 ft, butt 5/8 in, joint and tips 3/8 in; trout or bass fly -- butt 5/8 in x 4 ft, joint and tips 3/8 in x 4 ft; salt-water -- both 4 ft, butt 3/4 in, tip 1/2 in; tarpon -- one piece 1 in x 6-1/2 ft.
Materials for this step:
Dagame Wood4 piecesTools needed:
Hand Saw
Tape Measure4
4
Plane each section to its table
Plane each section to its table
Plane, round and scrape each section exactly as for the one-piece rod, calipering at every station in the table. Two-piece casting rod: he first suggests a butt of about 23 in and a 32-1/2 in tip to fit a 35 in rod case, then specifies a 6-1/2 oz rod with a 32-1/2 in butt (15/32 in at the grasp to 19/64 in at the ferrule) and a 33 in tip (17/64 in to 7/64 in), equal when ferrule and top are on. Make two tips for each rod.
Materials for this step:
Sandpaper1 pieceTools needed:
Hand Plane
Block Plane
Steel Scraper
Files (Hand File)
Vernier Caliper5
5
Fit the ferrules
Fit the ferrules
Fit a welted, shouldered ferrule at each joint, sized from his list: 17/64 in for the two-piece casting rod; 21/64 in and 15/64 in for the three-piece; 9/32 in and 11/64 in for the fly rods; 7/16 in for the salt-water rod; a 3/4 in male ferrule on the tarpon butt. The tip ferrule comes with two closed-end centres, one for each tip. Cement them on with ferrule cement; serrated (toothed) ferrule ends are wound with silk for strength.
Materials for this step:
Rod Ferrule2 pieces
Ferrule Cement1 piece
Rod Winding Silk1 pieceTools needed:
Files (Hand File)
Propane Torch
Vernier Caliper6
6
Build the grasp and reel seat
Build the grasp and reel seat
Build the cork grasp and reel seat as for the one-piece rod: 3/4 in reel seat with straight hood for the casting rods (fly-rod type with butt cap on the fly rods, 9 in or 9-1/2 in of cork above it), 7/8 in on the salt-water rod with an 18 in double grasp, 1 in on the tarpon rod. Use a 1 in butt cap (1-1/8 in on the tarpon rod) and a taper (winding check) of the small-end size in his list. For an independent butt, fit the ferrule straight on a rounded dagame core so the seated ferrule does not touch the wood, cement and rivet it, fit a soft-pine sleeve over core and ferrule, glue it on, cement and rivet the reel seat, then glue on the corks and cut the core flush.
Materials for this step:
Cork Rings24 pieces
Animal Glue1 piece
Pine Board1 piece
Reel Seat1 piece
Rod Butt Cap1 piece
Winding Check1 piece
Ferrule Cement1 piece
Copper Rivets1 pieceTools needed:
Craft Knife
Hand Drill
Block Plane
Propane Torch
Hammer7
7
Mount the guides and tops
Mount the guides and tops
Casting rods: two 1/2 in narrow agate guides, two No. 1 one-ring casting guides and two 3/32 in offset agate tops. Fly rods: two No. 4 snake guides on the butt joint, three No. 3 on the middle joint, three No. 2 on each tip, and two No. 7 agate angle fly tops of the wind-on kind. Salt-water rod: a 10/32 in stirrup-tube agate top and two No. 3 bell guides. Tarpon rod: two No. 11 wide raised agate guides, two No. 1 trumpet guides and a 3/8 in agate stirrup top; whip its guides on double, the first set 10 in from the top, the second 26 in from the reel. Whip with 00 silk (00 or 0 on the three-piece rod, size A on the salt-water and tarpon rods), using the invisible knot.
Materials for this step:
Rod Guide8 pieces
Rod Tip Top2 pieces
Rod Winding Silk1 piece
Beeswax1 pieceTools needed:
Files (Hand File)
Craft Knife8
8
Shellac and varnish
Shellac and varnish
Shellac the windings and varnish the rod with coach varnish as for the one-piece rod: thin coats, warm, three days between coats.
Materials for this step:
Shellac Varnish1 piece
Coach Varnish3 piecesTools needed:
Wide Paint Brush9
9
Troubleshooting
Troubleshooting
Jointed rod troubleshooting.
Flow
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10
History and honest limits
History and honest limits
From "Fishing-Rod Making and Angling, Part II" by Stillman Taylor, in **The Boy Mechanic, Book 2**, Popular Mechanics, 1915 (Project Gutenberg 44585; checked on the archive.org scan boymechanicbook200chic2, pp. 69-72). Two points are given as he wrote them: the two-piece casting rod's butt is about 23 in in one sentence and 32-1/2 in in the next; the three-piece rod's stock is "2 ft. long" while its finished sections are 21-1/2, 21-3/4 and 21 in. Guide counts in the list are for the fly rods, the largest set. The tools and metric figures are ours.
Materials
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Tools Required
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