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Rocking Bucket-Dasher Churn: A Crank and Rod Rock a Dasher of Bucketed Arms, a Fixed Bucket Breaks the Current
Gillett Bunting of Liberty, Indiana, received US 26,226, dated 22 November 1859, for a churn-dasher. A dasher of crossed arms with buckets on their ends rocks on a level shaft whose bearings slide up or down to suit the amount of cream. A crank above, turned through a pair of cog wheels with a balance wheel, rocks it by a long rod, throwing the cream into opposing currents, and a fixed bucket on the bottom breaks the current along the floor.
The patent gives no sizes; every size here is ours.
Intermediate
About 2 days, plus printing
Instructions
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How far the dasher rocks
How far the dasher rocks
Loading Jupyter Notebook...
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Agitators swung on pivots, two weeks before
Agitators swung on pivots, two weeks before
Cooper swings his agitators from a dash rod worked by hand. Bunting rocks a whole dasher from a crank.
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Read US 26,226
Read US 26,226
"the rapid oscillating motion thus imparted to the dasher, through the medium of buckets (e' g', K) forces the cream into violent opposing currents, at the same time, the concussive action of the buckets (e', g') and arms (e, g) and bar (E) upon the cream is fully developed, thereby producing, a rapid and violent agitation of the cream"
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Print the driving wheel G
Print the driving wheel G
Spur wheel, 48 teeth, module 3, 15 mm face, with a hub bored 20.6 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
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Print the wheel h
Print the wheel h
Spur pinion, 16 teeth, module 3, 15 mm face, with a hub bored 12.6 mm and a cross hole for a pin. PETG, 0.2 mm layers, 40 % infill, 4 walls.
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Shell A, bed A', guides L and bucket K
Shell A, bed A', guides L and bucket K
Use a wooden tub 360 mm across inside at the floor, 320 mm at the top and 420 mm deep. Stand it on a bed board 520 x 560 mm between two guide strips. Glue and screw a hardwood block K, 60 x 300 x 60 mm, across the middle of the floor, with a 24 x 24 mm socket 50 mm deep near each end for the slides. Fill the tub with water overnight so it swells tight, then empty it.
Materials for this step:
Wooden Tub1 piece
Hardwood Board2 pieces
Wood Glue1 piece
Wood Screws12 piecesTools needed:
Table Saw
Hand Saw
Mortise Chisel
Wooden Mallet
Cordless Drill
Drill Bit Set
Bar Clamp
Tape Measure
Water7
7
Slides f and the dasher
Slides f and the dasher
Cut two slides 20 x 24 mm, 255 mm long, bore each 21 mm 225 mm from its foot for the shaft's journal, and a row of 6 mm holes near the foot for a set screw through the block K. Make the shaft F a 20 mm hardwood dowel 280 mm long. Mortise through it two arms e 20 x 30 mm, 210 mm long, 150 mm apart, two arms g 20 x 30 mm, 260 mm long, at right angles to them, 80 mm apart, and the bar E 20 x 30 mm, 235 mm long, between the arms e, its long end reaching 100 mm past the shaft and bored 12.6 mm. Screw three U-channel buckets 170 x 40 x 20 mm of hardwood across the ends: one on the arms e and E's short end, one on each end of the arms g. Stand the slides in K with the shaft's ends in them, 240 mm up.
Materials for this step:
Hardwood Board2 pieces
Hardwood Dowels1 piece
Wood Glue1 piece
Wood Screws24 pieces
Hex Bolt Assortment2 piecesTools needed:
Table Saw
Router
Mortise Chisel
Wooden Mallet
Cordless Drill
Drill Bit Set
Sandpaper
Tape Measure8
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Frame B, crank shaft C, wheels and rod D
Frame B, crank shaft C, wheels and rod D
Bolt two posts of 40 x 30 mm hardwood to the bed beside the tub, 400 mm apart, 850 mm tall, and bore them 12.6 mm 690 mm above the tub's floor. Bend a 12 mm stainless shaft C into a crank of 50 mm throw in its middle, heating the bends red with the torch, and run it through the posts over the bar E's end. Pin the wheel h on one end and a hardwood balance wheel k, 260 mm across and 30 mm thick, on the other. Fix a 20 mm stud above h for the wheel G, meshing, with a crank handle H. Join the crank to E's end with a hardwood rod D, 450 mm between its pins.
Materials for this step:
Softwood Timber 70x70mm1 piece
Hardwood Board2 pieces
Stainless Steel Rod2 pieces
Shaft Collar2 pieces
Split Pin4 pieces
Flat Washer6 pieces
Hex Bolt Assortment4 pieces
Nylon Insert Lock Nut4 pieces
PETG Filament1 pieceTools needed:
FDM 3D Printer
Propane Torch
Bench Vise
Hammer
Heat-Resistant Gloves
Jigsaw
Compass
Hacksaw
Files (Hand File)
Cordless Drill
Drill Bit Set
Adjustable Spanner9
9
The build in 3D
The build in 3D
FreeCAD model of this build, the tub cut through the middle: the bed and guides, the fixed bucket K with the two slides, the dasher with its arms, bar E and three buckets, the rod D up to the cranked shaft C, the wheels G and h, the crank H and the balance wheel. The crank was turned through 24 positions.
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Churn
Churn
Pour in heavy cream at about 15 °C, checked with the thermometer; for less cream, lower the slides in K so the dasher still works in it. Turn the crank H steadily, timing it. When the butter comes, lift the rod off the crank and the dasher out on its slides, take out the butter, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.
Materials for this step:
Heavy Cream15 l
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)11
11
Troubleshooting
Troubleshooting
Rocking dasher troubleshooting.
Flow
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History and honest limits
History and honest limits
**Gillett Bunting** of Liberty, Union County, Indiana, assignor to himself and W. M. Jarrell, US 26,226, 22 November 1859, "Churn-Dasher". He disclaimed hinged churn-dashers and oscillating movement as such, and claimed the vibrating movement of the dasher by the arms with the crank, driving wheel and connecting rod, with the current breaker K. The patent gives no sizes; every size here is ours. His frame B stands on the shell's top; ours is two posts on the bed beside it.
Materials
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Tools Required
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Design Files
3This blueprint makes
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