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Rocking Bucket-Dasher Churn: A Crank and Rod Rock a Dasher of Bucketed Arms, a Fixed Bucket Breaks the Current
Buttercup

Created by

Buttercup

11. November 2026IE
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Rocking Bucket-Dasher Churn: A Crank and Rod Rock a Dasher of Bucketed Arms, a Fixed Bucket Breaks the Current

Gillett Bunting of Liberty, Indiana, received US 26,226, dated 22 November 1859, for a churn-dasher. A dasher of crossed arms with buckets on their ends rocks on a level shaft whose bearings slide up or down to suit the amount of cream. A crank above, turned through a pair of cog wheels with a balance wheel, rocks it by a long rod, throwing the cream into opposing currents, and a fixed bucket on the bottom breaks the current along the floor. The patent gives no sizes; every size here is ours.
Intermediate
About 2 days, plus printing

Instructions

1

How far the dasher rocks

Loading Jupyter Notebook...
2

Agitators swung on pivots, two weeks before

Cooper swings his agitators from a dash rod worked by hand. Bunting rocks a whole dasher from a crank.
3

Read US 26,226

"the rapid oscillating motion thus imparted to the dasher, through the medium of buckets (e' g', K) forces the cream into violent opposing currents, at the same time, the concussive action of the buckets (e', g') and arms (e, g) and bar (E) upon the cream is fully developed, thereby producing, a rapid and violent agitation of the cream"
4

Print the driving wheel G

Spur wheel, 48 teeth, module 3, 15 mm face, with a hub bored 20.6 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Design FileSTLCC0 - Free
5

Print the wheel h

Spur pinion, 16 teeth, module 3, 15 mm face, with a hub bored 12.6 mm and a cross hole for a pin. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Design FileSTLCC0 - Free
6

Shell A, bed A', guides L and bucket K

Use a wooden tub 360 mm across inside at the floor, 320 mm at the top and 420 mm deep. Stand it on a bed board 520 x 560 mm between two guide strips. Glue and screw a hardwood block K, 60 x 300 x 60 mm, across the middle of the floor, with a 24 x 24 mm socket 50 mm deep near each end for the slides. Fill the tub with water overnight so it swells tight, then empty it.

Materials for this step:

Wooden TubWooden Tub1 piece
Hardwood BoardHardwood Board2 pieces
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws12 pieces

Tools needed:

Table SawTable Saw
Hand SawHand Saw
Mortise ChiselMortise Chisel
Wooden MalletWooden Mallet
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Bar ClampBar Clamp
Tape MeasureTape Measure
WaterWater
7

Slides f and the dasher

Cut two slides 20 x 24 mm, 255 mm long, bore each 21 mm 225 mm from its foot for the shaft's journal, and a row of 6 mm holes near the foot for a set screw through the block K. Make the shaft F a 20 mm hardwood dowel 280 mm long. Mortise through it two arms e 20 x 30 mm, 210 mm long, 150 mm apart, two arms g 20 x 30 mm, 260 mm long, at right angles to them, 80 mm apart, and the bar E 20 x 30 mm, 235 mm long, between the arms e, its long end reaching 100 mm past the shaft and bored 12.6 mm. Screw three U-channel buckets 170 x 40 x 20 mm of hardwood across the ends: one on the arms e and E's short end, one on each end of the arms g. Stand the slides in K with the shaft's ends in them, 240 mm up.

Materials for this step:

Hardwood BoardHardwood Board2 pieces
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws24 pieces
Hex Bolt AssortmentHex Bolt Assortment2 pieces

Tools needed:

Table SawTable Saw
RouterRouter
Mortise ChiselMortise Chisel
Wooden MalletWooden Mallet
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
SandpaperSandpaper
Tape MeasureTape Measure
8

Frame B, crank shaft C, wheels and rod D

Bolt two posts of 40 x 30 mm hardwood to the bed beside the tub, 400 mm apart, 850 mm tall, and bore them 12.6 mm 690 mm above the tub's floor. Bend a 12 mm stainless shaft C into a crank of 50 mm throw in its middle, heating the bends red with the torch, and run it through the posts over the bar E's end. Pin the wheel h on one end and a hardwood balance wheel k, 260 mm across and 30 mm thick, on the other. Fix a 20 mm stud above h for the wheel G, meshing, with a crank handle H. Join the crank to E's end with a hardwood rod D, 450 mm between its pins.

Materials for this step:

Softwood Timber 70x70mmSoftwood Timber 70x70mm1 piece
Hardwood BoardHardwood Board2 pieces
Stainless Steel RodStainless Steel Rod2 pieces
Shaft CollarShaft Collar2 pieces
Split PinSplit Pin4 pieces
Flat WasherFlat Washer6 pieces
Hex Bolt AssortmentHex Bolt Assortment4 pieces
Nylon Insert Lock NutNylon Insert Lock Nut4 pieces
PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Propane TorchPropane Torch
Bench ViseBench Vise
HammerHammer
Heat-Resistant GlovesHeat-Resistant Gloves
JigsawJigsaw
CompassCompass
HacksawHacksaw
Files (Hand File)Files (Hand File)
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Adjustable SpannerAdjustable Spanner
9

The build in 3D

FreeCAD model of this build, the tub cut through the middle: the bed and guides, the fixed bucket K with the two slides, the dasher with its arms, bar E and three buckets, the rod D up to the cranked shaft C, the wheels G and h, the crank H and the balance wheel. The crank was turned through 24 positions.
Design FileBLENDCC0 - Free
10

Churn

Pour in heavy cream at about 15 °C, checked with the thermometer; for less cream, lower the slides in K so the dasher still works in it. Turn the crank H steadily, timing it. When the butter comes, lift the rod off the crank and the dasher out on its slides, take out the butter, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream15 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
11

Troubleshooting

Rocking dasher troubleshooting.

Flow

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12

History and honest limits

**Gillett Bunting** of Liberty, Union County, Indiana, assignor to himself and W. M. Jarrell, US 26,226, 22 November 1859, "Churn-Dasher". He disclaimed hinged churn-dashers and oscillating movement as such, and claimed the vibrating movement of the dasher by the arms with the crank, driving wheel and connecting rod, with the current breaker K. The patent gives no sizes; every size here is ours. His frame B stands on the shell's top; ours is two posts on the bed beside it.

Materials

16

Tools Required

25

Design Files

3

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

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