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Cone-Wing Counter-Current Churn: Wings That Spin on Their Own Axles Break the Whirl
Lewis P. Pease of Mount Carmel, Illinois, received US 13,686, dated 16 October 1855, for two winged cones of curved paddles on axles projecting "outward and slightly upward" from the foot of the shaft. The cream turns them on their axles, and the counter currents break up the main vortex.
This rung prints the wings, hub, step and gears, builds the churn and makes butter.
Intermediate
About 4 hours, plus printing
Instructions
1
1
The wing's tilt
The wing's tilt
Loading Jupyter Notebook...
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2
Stopping the whirl before it
Stopping the whirl before it
Wade stops the cream turning with slats and brakes; Pease with wings that spin.
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3
Read US 13,686
Read US 13,686
"This rotation of each wing around its respective axle, results in a constant breaking up of the principal vortex by the counter currents thus generated by the wings, and hence there results a more violent agitation of the cream, and consequently a more speedy formation of butter."
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4
Print the parts
Print the parts
Print two cone wings (/uploads/blueprints/cone-wing-counter-current-churn-cone-wing.stl), the wing hub (/uploads/blueprints/cone-wing-counter-current-churn-wing-hub.stl), the step (/uploads/blueprints/cone-wing-counter-current-churn-step.stl), the crown wheel (/uploads/blueprints/cone-wing-counter-current-churn-crown-wheel.stl), the pinion (/uploads/blueprints/cone-wing-counter-current-churn-pinion.stl) and the standard (/uploads/blueprints/cone-wing-counter-current-churn-standard.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Wings and shaft
Wings and shaft
Push two 6 mm stainless rods into the hub's slanting holes and glue them. Slide a wing onto each, big head outward, with a washer and nut at the end so it spins freely. Push the hub onto a 10 mm square hardwood shaft standing in the step, in a square food-grade container about 210 mm across.
Materials for this step:
Mild Steel Rod1 piece
Flat Washer1 piece
Hex Nut1 piece
Two-Part Epoxy1 piece
Hardwood Dowels1 piece
Food-Grade Storage Container1 pieceTools needed:
Hacksaw
Adjustable Spanner6
6
Lid, gears and crank
Lid, gears and crank
Fix half the lid with a hole for the shaft, the pinion on the shaft's top and the standard with the crown wheel meshing it; screw a dowel handle into the wheel.
Materials for this step:
Mild Steel Rod1 piece
Hardwood Dowels1 piece
#8 x 1" Wood Screw1 piece
Machine Screws1 pieceTools needed:
Screwdriver Set
Cordless Drill7
7
The build in 3D
The build in 3D
FreeCAD model of this build: the tub cut away to show the two cone wings on their rising axles at the shaft's foot, and the crown wheel and pinion above.
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8
Churn
Churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Crank steadily and check the wings spin on their axles; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream2000 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Cone-wing churn troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**Lewis P. Pease** of Mount Carmel, Wabash County, Illinois, US 13,686, 16 October 1855. He claimed the winged dasher of two series of curved paddles, each a conic frustum turning on an axle rising from the shaft, its lower edge parallel to the tub's bottom. He did not describe the drive; a crown wheel and pinion stand in. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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- 2000 mlPlaceholder
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Tools Required
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Design Files
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