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Cone-Wing Counter-Current Churn: Wings That Spin on Their Own Axles Break the Whirl
Millie

Created by

Millie

7. October 2026NL
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Cone-Wing Counter-Current Churn: Wings That Spin on Their Own Axles Break the Whirl

Lewis P. Pease of Mount Carmel, Illinois, received US 13,686, dated 16 October 1855, for two winged cones of curved paddles on axles projecting "outward and slightly upward" from the foot of the shaft. The cream turns them on their axles, and the counter currents break up the main vortex. This rung prints the wings, hub, step and gears, builds the churn and makes butter.
Intermediate
About 4 hours, plus printing

Instructions

1

The wing's tilt

Loading Jupyter Notebook...
2

Stopping the whirl before it

Wade stops the cream turning with slats and brakes; Pease with wings that spin.
3

Read US 13,686

"This rotation of each wing around its respective axle, results in a constant breaking up of the principal vortex by the counter currents thus generated by the wings, and hence there results a more violent agitation of the cream, and consequently a more speedy formation of butter."
4

Print the parts

Print two cone wings (/uploads/blueprints/cone-wing-counter-current-churn-cone-wing.stl), the wing hub (/uploads/blueprints/cone-wing-counter-current-churn-wing-hub.stl), the step (/uploads/blueprints/cone-wing-counter-current-churn-step.stl), the crown wheel (/uploads/blueprints/cone-wing-counter-current-churn-crown-wheel.stl), the pinion (/uploads/blueprints/cone-wing-counter-current-churn-pinion.stl) and the standard (/uploads/blueprints/cone-wing-counter-current-churn-standard.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materials for this step:

PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
5

Wings and shaft

Push two 6 mm stainless rods into the hub's slanting holes and glue them. Slide a wing onto each, big head outward, with a washer and nut at the end so it spins freely. Push the hub onto a 10 mm square hardwood shaft standing in the step, in a square food-grade container about 210 mm across.

Materials for this step:

Mild Steel RodMild Steel Rod1 piece
Flat WasherFlat Washer1 piece
Hex NutHex Nut1 piece
Two-Part EpoxyTwo-Part Epoxy1 piece
Hardwood DowelsHardwood Dowels1 piece
Food-Grade Storage ContainerFood-Grade Storage Container1 piece

Tools needed:

HacksawHacksaw
Adjustable SpannerAdjustable Spanner
6

Lid, gears and crank

Fix half the lid with a hole for the shaft, the pinion on the shaft's top and the standard with the crown wheel meshing it; screw a dowel handle into the wheel.

Materials for this step:

Mild Steel RodMild Steel Rod1 piece
Hardwood DowelsHardwood Dowels1 piece
#8 x 1" Wood Screw#8 x 1" Wood Screw1 piece
Machine ScrewsMachine Screws1 piece

Tools needed:

Screwdriver SetScrewdriver Set
Cordless DrillCordless Drill
7

The build in 3D

FreeCAD model of this build: the tub cut away to show the two cone wings on their rising axles at the shaft's foot, and the crown wheel and pinion above.
Design FileBLENDCC0 - Free
8

Churn

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Crank steadily and check the wings spin on their axles; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Step 8 - Image 1

Materials for this step:

Heavy CreamHeavy Cream2000 ml
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
9

Troubleshooting

Cone-wing churn troubleshooting.

Flow

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10

History and honest limits

**Lewis P. Pease** of Mount Carmel, Wabash County, Illinois, US 13,686, 16 October 1855. He claimed the winged dasher of two series of curved paddles, each a conic frustum turning on an axle rising from the shaft, its lower edge parallel to the tub's bottom. He did not describe the drive; a crown wheel and pinion stand in. FDM prints hold food in their layer lines, so wash well and replace when worn.

Materials

12

Tools Required

9

Design Files

1

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

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