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Cyclone Vacuum Separator
Emma

Created by

Emma

22. September 2026SE
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Cyclone Vacuum Separator

Spangler's cleaner, already published, pulls air through a bag: the bag is both the filter and the bin, so suction falls away as it fills. James Dyson, who had used industrial cyclones in a sawmill, put the same idea in a cleaner - and then a second, finer cyclone behind the first, so both grit and dust come out of the air before any filter. **US 4,593,429**, "Vacuum cleaning appliance", Dyson, filed 14. August 1984, granted 10. June 1986: a lower-efficiency outer cyclone and a high-efficiency inner cyclone in series, so "dust bags are not required". **You build the outer cyclone** from a bottle and pipe on a workshop vacuum, and weigh what it separates - sawdust and flour - to find where it stops working, and how far a home-made cyclone falls short of the textbook.
Intermediate
3 hours

Instructions

1

Cut the body

Cut the bottom from a 2 litre bottle: that is the cone, open end down into a jar. The neck end carries the outlet.

Materials for this step:

Plastic Drinks Bottle (2 L)Plastic Drinks Bottle (2 L)1 piece
Glass JarGlass Jar1 piece

Tools needed:

Craft KnifeCraft Knife
Clear Safety GlassesClear Safety Glasses
2

Tangential inlet

Cut a 20 x 45 mm slot high on the bottle's side and glue in a short PVC pipe so the air enters along the wall, not towards the middle. This is what makes the air spin.

Materials for this step:

PVC PipePVC Pipe1 piece
Silicone SealantSilicone Sealant20 ml

Tools needed:

Craft KnifeCraft Knife
Steel RulerSteel Ruler
3

Vortex finder

Fit a pipe down the centre from the neck so it reaches just below the inlet slot: clean air leaves up this tube. Seal round it. Connect the vacuum to the tube and the inlet to the hose.

Materials for this step:

PVC Pipe Fittings AssortmentPVC Pipe Fittings Assortment1 set
Clear Vinyl TubingClear Vinyl Tubing1 meter

Tools needed:

Hot Glue GunHot Glue Gun
Masking TapeMasking Tape
4

A filter you can weigh

Tape a weighed coffee filter paper over the vacuum's own inlet as a catch filter. Everything the cyclone misses lands there.

Materials for this step:

Coffee Filters / Filter PaperCoffee Filters / Filter Paper2 pieces

Tools needed:

Precision Digital ScalePrecision Digital Scale
5

Feed it two dusts

Weigh 50 g of sawdust and feed it slowly into the hose with the vacuum running. Weigh what lands in the jar and what the stocking gained. Repeat with 50 g of flour, and once more with the cyclone bypassed.

Materials for this step:

SawdustSawdust50 g
Plain FlourPlain Flour50 g

Tools needed:

Workshop Vacuum CleanerWorkshop Vacuum Cleaner
Precision Digital ScalePrecision Digital Scale
6

Cut size and your efficiency

Loading Jupyter Notebook...
7

History & Context

**What the patent specifies:** two cyclones in series - a coarse one and a fine one - so no dust bag is needed and the air leaving is substantially clean. **Modern build (derived):** the coarse stage alone, on a workshop vacuum, with a weighed filter behind it. Cyclones were old in industry - sawmills and cement works had used them for a century - and the invention was bringing them, in series, into a domestic cleaner. Their limits: fine dust below the cut size still needs a filter, cyclones cost pressure drop, and a full bin upsets the flow.
Step 7 - Image 1

Materials

9

Tools Required

7

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