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Diamond-Breaker Scroll Dasher Churn: A Wheel in Rising Sections Throws the Cream Up and Out
Isaac N. Buck of Elgin, Illinois, received US 18,382, dated 13 October 1857, for a revolving dasher that is "a sectional scroll with diamond shaped breakers" on its upper side, which raises the cream, throws it out and up, and leaves a hollow at the centre for air to pass down and under the wheel.
This rung prints the scroll wheel and step, builds the churn and makes butter.
Beginner
About 2 hours, plus printing
Instructions
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1
The scroll's rise
The scroll's rise
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2
Air drawn under a turning disk before it
Air drawn under a turning disk before it
Webster draws air down a spiral agitator; Buck's scroll leaves a hollow that air follows down.
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3
Read US 18,382
Read US 18,382
"The nature of my invention (or improvement) consists in the form of the revolving dasher which is a sectional scroll with diamond shaped breakers, on the upper side and made a part of the dasher being fastened solid to the sectional scroll or wheel dasher and attached to an upright shaft which when put in motion raises the cream from the bottom of the churn throwing it out and up and leaving a hollow in the center so that the air passes down and out under the wheel and up through the cream."
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4
Print the parts
Print the parts
Print the scroll wheel with its breakers (/uploads/blueprints/diamond-breaker-scroll-dasher-churn-scroll-wheel.stl) and the step (/uploads/blueprints/diamond-breaker-scroll-dasher-churn-step.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Shaft and wheel
Shaft and wheel
Stand the step in a straight-sided round food-grade container about 190 mm across, a 10 mm square hardwood shaft in it, and push the wheel down the shaft onto the step, breakers up.
Materials for this step:
Food-Grade Storage Container1 piece
Hardwood Dowels1 pieceTools needed:
Hand Saw
Sandpaper6
6
Lid and crank
Lid and crank
Pass the shaft through a hole in the lid and glue a pine crank arm and dowel handle on top.
Materials for this step:
Pine Board1 piece
Hardwood Dowels1 piece
Wood Glue1 pieceTools needed:
Hand Saw
Cordless Drill
Drill Bit Set7
7
The build in 3D
The build in 3D
FreeCAD model of this build: the container cut away to show the scroll wheel of four rising sections with its diamond breakers, on the step at the shaft's foot.
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8
Churn
Churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank briskly in the direction the sections rise; watch for the hollow at the centre; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Scroll dasher troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**Isaac N. Buck** of Elgin, Kane County, Illinois, US 18,382, 13 October 1857, a "Churn-Dasher." He made the wheel of wood and wrote that the breakers gather the butter "into one round ball near the shaft." He claimed the diamond breaker in combination with the wheel. A container and printed parts stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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- 1500 mlPlaceholder
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Tools Required
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- 1 vendor sell this, none ship to you yetPlaceholder
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Design Files
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CC0 Public Domain
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