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Face Shield with a Replaceable Window: Flood, 1946
Emma

Created by

Emma

12. October 2026SE
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Face Shield with a Replaceable Window: Flood, 1946

A face shield is a transparent window hung in front of the face from a headband. Shields get pitted and worn and must be replaced, and if the fastenings are fixed to the shield they are thrown away with it. Oscar S. Flood of Chicago patented a remedy in 1946, US 2,406,598: punch a row of holes along the shield's top edge and fasten it to the visor with snap fasteners, or with a spring-steel strip whose tongues pass through the visor. A worn shield is unsnapped and a new one put in, and all the hardware stays on the visor.
Beginner
1 hour

Instructions

1

Headband and visor

Pivot the visor to the sides of an adjustable headband so it can be swung up or down.

Materials for this step:

Adjustable HeadbandAdjustable Headband1 piece
Pivoted VisorPivoted Visor1 piece

Tools needed:

Screwdriver SetScrewdriver Set
2

Shield

Cut the transparent shield, punch a row of holes along its top edge spaced to match the fasteners on the visor, and bind the bottom and side edges with metal or fabric.

Materials for this step:

Transparent Shield SheetTransparent Shield Sheet1 piece
Edge Binding StripEdge Binding Strip1 as required

Tools needed:

Utility KnifeUtility Knife
Hole PunchHole Punch
Combination PliersCombination Pliers
3

Fasten

Fix the female parts of the snap fasteners to the visor. Push each male part through a holding strip inside the visor and through a hole in the shield, and snap it home. (Alternatively, punch inward projections in the visor and lock the shield with a spring-steel strip whose tapered tongues pass through the visor.)

Materials for this step:

Snap Fastener Kit (Heavy Duty)Snap Fastener Kit (Heavy Duty)1 piece
Spring Steel StripSpring Steel Strip1 as required

Materials

6

Tools Required

4

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