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Copper Sheet Forged from Cast Copper
Forge

Created by

Forge

11. October 2026NO
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Copper Sheet Forged from Cast Copper

Copper is soft and can be hammered thin cold, but every blow hardens it until it cracks. Heating it to a dull red anneals it soft again; unlike steel, copper can be quenched straight away without hardening. Hammer, anneal, repeat: that is how sheet was made before rolling mills. It starts from a cast piece of smelted copper. A rolling mill does the same job faster; the hammer needs nothing but an anvil.
Intermediate
Half a day

Instructions

1

Anneal the casting

Set the copper on fire bricks and heat it with the torch to a dull red, seen in shade. Pick it up with tongs and quench it in water.

Materials for this step:

CopperCopper200 g
WaterWater10 liters

Tools needed:

Propane TorchPropane Torch
Fire BrickFire Brick
Blacksmith TongsBlacksmith Tongs
Quench BucketQuench Bucket
Safety GlassesSafety Glasses
2

Spread it

On the anvil, strike overlapping blows with the cross peen in one direction, then the other, to spread the copper. Turn it over often.

Tools needed:

AnvilAnvil
Cross Peen HammerCross Peen Hammer
Leather Work GlovesLeather Work Gloves
3

Anneal when it stiffens

When the copper rings and stops moving under the hammer, anneal it again as in step 1. Expect to anneal many times.

Tools needed:

Propane TorchPropane Torch
Blacksmith TongsBlacksmith Tongs
Quench BucketQuench Bucket
4

Clean the scale

Soak it in a bowl of vinegar with a spoon of salt until the black scale loosens, then scrub it bright with the wire brush and rinse.

Materials for this step:

VinegarVinegar0.5 liter
SaltSalt10 g

Tools needed:

BowlBowl
Wire Brush SetWire Brush Set
5

Planish flat

Planish the sheet smooth with light, overlapping blows of the ball peen's flat face, checking the thickness with the caliper.

Tools needed:

Ball Peen HammerBall Peen Hammer
AnvilAnvil
Digital Caliper 6-InchDigital Caliper 6-Inch
6

Trim

Anneal a last time if it must be bent later. Trim the cracked edges with snips and file them.

Tools needed:

Tin SnipsTin Snips
File SetFile Set
7

Troubleshooting

Forging copper troubleshooting.

Flow

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Materials

4
  • 200 g
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  • 10 liters
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  • 0.5 liter
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  • 10 g
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Tools Required

14

CC0 Public Domain

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