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Rotary Lawn Sprinkler: a Barker's-Mill Head Turning on Balls Round the Supply Pipe (Gibbs, 1901)
Henry Gibbs of Chicago received US 683,645, dated 1 October 1901, for a lawn sprinkler "operating on the familiar Barker's mill principle": water leaving its arms sideways pushes the head round. His head turns on a ring of steel balls held in matching grooves in the head and in the end of the supply pipe, so it spins freely with little friction and stays on.
We turn the head from brass and the groove in a steel pipe on the lathe. All sizes are ours.
Intermediate
About 5 hours
Instructions
1
1
How many balls
How many balls
Loading Jupyter Notebook...
2
2
Read US 683,645
Read US 683,645
"It being only necessary that certain of the orifices shall discharge the water tangentially to revolve the head 14 and spray-pipes 15 in the well-known manner."
3
3
Groove the supply pipe
Groove the supply pipe
Chuck a length of steel pipe (his pipe 13) and finish its top end smooth and round. Cut a half-round groove (his 17) round it a little below the end, to the depth the notebook gives, with a round-nosed tool. Use thick-walled pipe, so at least 1.5 mm of wall is left under the groove (ours).
Materials for this step:
Steel Pipe (thick-walled, threaded ends)1 pieceTools needed:
Metal Lathe
Lathe Chuck 3-Jaw
Lathe Cutting Tool
Digital Caliper 6-Inch4
4
Turn the head
Turn the head
Turn a brass bar to a short round head (his 14). Bore it from below to loosely fit the pipe end, his bore 16, but stop short of the top so a lip (his flange 22) overhangs the pipe end. Cut a matching groove 18 inside the bore at the same height as the pipe's groove.
Materials for this step:
Brass Round Bar1 pieceTools needed:
Metal Lathe
Lathe Chuck 3-Jaw
Lathe Cutting Tool
Center Drill Set
Drill Bit Set
Digital Caliper 6-Inch5
5
Drill the ball hole and the arms
Drill the ball hole and the arms
Drill a hole (his opening 20) through the head's side into the groove, just bigger than a ball, and tap it for a screw plug (21). Drill three holes round the head into the bore for the spray pipes.
Tools needed:
Drill Press
Drill Bit Set
Tap and Die Set
Bench Vise6
6
Make the spray pipes
Make the spray pipes
Cut three lengths of copper tube, close their outer ends, and bend the last bit of each upward as his Fig. 1. Drill small holes near the ends, some pointing sideways (tangentially), all the same way round, so the jets turn the head. Solder the pipes into the head's holes (ours; he threads them in).
Materials for this step:
Copper Tube1 piece
Tin-Lead Solder1 piece
Flux1 pieceTools needed:
Hacksaw
Drill Bit Set
Drill Press
Electric Soldering Iron
Bench Vise7
7
Assemble with the balls
Assemble with the balls
Slide the head onto the pipe end with the grooves level. Feed balls in through the side hole, turning the head, until the race is full; then screw in the plug. The head should spin freely and not lift off.
Materials for this step:
Steel Ball Bearings1 piece
Machine Screws1 pieceTools needed:
Adjustable Spanner8
8
Make the stand
Make the stand
Bore a hardwood block to hold the pipe upright and glue in three splayed dowel legs (ours; his base 10 and supports 11). Screw the hose coupling onto the pipe's lower end below the block (his coupling 12).
Materials for this step:
Hardwood Block1 piece
Hardwood Dowels1 piece
Wood Glue1 piece
Hose Coupling1 pieceTools needed:
Hand Saw
Drill Press
Drill Bit Set9
9
Run it
Run it
Connect a garden hose and turn on the water slowly: the jets push the head round and throw the water in a circle. More pressure turns it faster.
10
10
Troubleshooting
Troubleshooting
Lawn sprinkler troubleshooting.
Flow
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11
11
History and honest limits
History and honest limits
**Henry Gibbs** of Chicago, assignor to W. D. Allen Manufacturing Company, US 683,645, dated 1 October 1901, filed 20 May 1901. He claimed a single-piece hollow coupling with radial spray pipes having tangential orifices, a bore loosely fitting the supply pipe, "annular grooves in the opposed cylindrical faces of said bore and said pipe" and "bearing balls interposed in said grooves". He gives no sizes or metals; the brass, steel pipe, ball size, soldered copper arms and the wooden stand are ours.
Materials
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Tools Required
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