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Saddler's Stitching Clam From Two Oak Barrel Staves on a Dovetailed Deal Base (Hasluck, Harness Making, 1904)
The home-made saddler's clamp from P. N. Hasluck's Harness Making (1904): two curved oak barrel staves, 2 ft long, screwed into a dovetail tenon on a 20 in deal block so their thinned upper ends spring tightly together as jaws. Held slanting between the knees, it grips the work while both hands stitch.
Intermediate
About half a day
Instructions
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1
Parts in centimetres
Parts in centimetres
Loading Jupyter Notebook...
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2
Read Harness Making
Read Harness Making
"A clamp can be made easily by the worker at home."
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3
Shape the staves
Shape the staves
Cut two oak cask or barrel staves 2 ft long and at least 3 in wide, the most curved part in the centre (the more bent, the more useful). Clean the outside with a spokeshave, leaving one end the full thickness (about 1 in) and thinning gradually to about 3/4 in toward the upper ends, which form the jaws (Fig. 55). Round the outer corners, flatten the inside, and glass-paper both sides.
Materials for this step:
Barrel Stave2 piecesTools needed:
Hand Saw
Spokeshave
Sandpaper4
4
Cut the base
Cut the base
Cut the lower part C from sound white deal, 20 by 3 by 3 in, with a dovetail-shaped tenon at least 6 in long. Fit the shoulders and the width of its upper end to the curve of your staves so that it takes energetic screwing to bring the staves home and their jaws press tightly together.
Materials for this step:
Pine Board1 pieceTools needed:
Hand Saw
Chisels
Wooden Mallet
Hand Plane5
5
Screw together
Screw together
Screw the staves to the tenon with eight stout 2-1/4 in screws, countersunk flush (Fig. 54).
Materials for this step:
Wood Screws8 piecesTools needed:
Brace and Bit
Countersink Drill Bit Set
Screwdriver - Flat6
6
Use it
Use it
Hold the clamp slanting between the knees, resting against the left knee, with the right leg thrown over it, so the work is held fast between the jaws and both hands are free for the awl and two needles.
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7
Troubleshooting
Troubleshooting
Clamp troubleshooting.
Flow
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8
History and honest limits
History and honest limits
From Paul N. Hasluck, **Harness Making** (1904), "Harness-makers' Tools" (checked on the archive.org scan harnessmaking00hasl, pp. 24-27). The tools and metric figures are ours.
Materials
3- 2 piecesPlaceholder
- 1 piecePlaceholder
- 8 piecesPlaceholder
Tools Required
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