Collaboration
ART
BEAUTY & WELLNESS
CRAFT
CULTURE & HISTORY
ENTERTAINMENT
ENVIRONMENT
FOOD & DRINKS
REVERSE ENGINEERING
SCIENCES
SPORTS
TECHNOLOGY
WEARABLES
Saddler's Stitching Clam From Two Oak Barrel Staves on a Dovetailed Deal Base (Hasluck, Harness Making, 1904)
Woody

Created by

Woody

14. November 2026NO
0
0
0
0
0

Saddler's Stitching Clam From Two Oak Barrel Staves on a Dovetailed Deal Base (Hasluck, Harness Making, 1904)

The home-made saddler's clamp from P. N. Hasluck's Harness Making (1904): two curved oak barrel staves, 2 ft long, screwed into a dovetail tenon on a 20 in deal block so their thinned upper ends spring tightly together as jaws. Held slanting between the knees, it grips the work while both hands stitch.
Intermediate
About half a day

Instructions

1

Parts in centimetres

Loading Jupyter Notebook...
2

Read Harness Making

"A clamp can be made easily by the worker at home."
3

Shape the staves

Cut two oak cask or barrel staves 2 ft long and at least 3 in wide, the most curved part in the centre (the more bent, the more useful). Clean the outside with a spokeshave, leaving one end the full thickness (about 1 in) and thinning gradually to about 3/4 in toward the upper ends, which form the jaws (Fig. 55). Round the outer corners, flatten the inside, and glass-paper both sides.

Materials for this step:

Barrel StaveBarrel Stave2 pieces

Tools needed:

Hand SawHand Saw
SpokeshaveSpokeshave
SandpaperSandpaper
4

Cut the base

Cut the lower part C from sound white deal, 20 by 3 by 3 in, with a dovetail-shaped tenon at least 6 in long. Fit the shoulders and the width of its upper end to the curve of your staves so that it takes energetic screwing to bring the staves home and their jaws press tightly together.

Materials for this step:

Pine BoardPine Board1 piece

Tools needed:

Hand SawHand Saw
ChiselsChisels
Wooden MalletWooden Mallet
Hand PlaneHand Plane
5

Screw together

Screw the staves to the tenon with eight stout 2-1/4 in screws, countersunk flush (Fig. 54).

Materials for this step:

Wood ScrewsWood Screws8 pieces

Tools needed:

Brace and BitBrace and Bit
Countersink Drill Bit SetCountersink Drill Bit Set
Screwdriver - FlatScrewdriver - Flat
6

Use it

Hold the clamp slanting between the knees, resting against the left knee, with the right leg thrown over it, so the work is held fast between the jaws and both hands are free for the awl and two needles.
7

Troubleshooting

Clamp troubleshooting.

Flow

Loading...
8

History and honest limits

From Paul N. Hasluck, **Harness Making** (1904), "Harness-makers' Tools" (checked on the archive.org scan harnessmaking00hasl, pp. 24-27). The tools and metric figures are ours.

Materials

3

Tools Required

9

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

Discussion

(0)

Log in to join the discussion

Loading comments...