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Twist Drill Bits: Flutes, Point and Coating
A twist drill is named after how it was first made: two grooves were cut in opposite sides of a round bar and the bar was twisted to make helical flutes. Today the flutes are usually ground: the bar turns while it moves past a grinding wheel, the way helical gears are cut. Drills have also been forged with their flutes, from blanks heated by induction. The common hardware-store drill has a 118° point, which works in wood, metal and plastic. A black oxide finish, made in a hot bath of sodium hydroxide with nitrates at about 141 °C that turns the surface to magnetite, adds heat and rust resistance; a titanium nitride coat, a few micrometres thick, can make a high-speed steel bit last three or more times longer.
Advanced
Factory process
Instructions
1
1
Cut the blanks
Cut the blanks
Cut high-speed steel round bar into blanks the length of the drill.
Materials for this step:
High-Speed Steel Round Bar1 kg2
2
Grind the flutes
Grind the flutes
Turn each blank while moving it past a grinding wheel to cut the two helical flutes.
Tools needed:
Drill Flute Grinding Machine3
3
Grind the point
Grind the point
Grind the cutting point; 118° is the general-purpose angle.
Tools needed:
Drill Point Grinder4
4
Finish
Finish
Give the drills a black oxide finish in a hot caustic nitrate bath, or a titanium nitride coat by vapour deposition.
Materials for this step:
Sodium Hydroxide Solution1 literTools needed:
Black Oxide BathMaterials
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- 1 literPlaceholder
Tools Required
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