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Hydraulic Power Steering: A Piston That Follows the Driver
Martin

Created by

Martin

27. September 2026NO
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Hydraulic Power Steering: A Piston That Follows the Driver

Balloon tyres made cars ride better and steer worse. Reducing friction in the steering made the wheels shimmy; gearing it lower meant turning the wheel round and round. Francis W. Davis of Waltham, Massachusetts, added a hydraulic piston that does the heavy work while the driver only steers it. US 1,790,620, *Hydraulic Steering Mechanism*, filed 11 May 1927 as a continuation of his application of 14 April 1926, granted 27 January 1931, works as a follow-up servo. The steering column moves a nut inside the piston; the few thousandths of an inch the nut may slide before it touches the piston are a valve that sends oil to whichever side makes the piston follow. Oil circulates freely when the wheel is still, and if the pump stops the nut simply pushes the piston by hand. This rung works out why assistance was needed, simulates the follow-up valve, and builds one on the bench.
Advanced
About 5 hours

Instructions

1

Steering effort, the follow-up valve and the relief limit

Loading Jupyter Notebook...
2

Read the power unit from the patent

Sheet 1 of US 1,790,620 shows the car's layout: steering wheel 12 turning a post 31 down the column 11 into the power cylinder 10, a pump 18 drawing from tank 21 and delivering through a supply pipe, and the cylinder's piston driving the cross shaft to the steering arm. Inside the cylinder: the post's thread drives nut 29, which slides inside piston 26. The nut's collar 38 is trapped between shoulder 380 and ring 39, so it can move relative to the piston only "a few thousandths of an inch". Grooves and ports in the nut and piston form the valve. The pump's delivery passes a spring-loaded relief valve 25 set to a predetermined pressure. The patent's liquid is "oil or a glycerine".
3

How one steering correction runs

Blockly Workspace

Loading Blockly workspace...

4

Build a bench follow-up servo

Use a double-acting syringe cylinder and a clear spool valve, built as in this batch's cylinder and spool-valve blueprints. Clamp the cylinder body to a board. Fix the spool valve's **body** to the cylinder's **rod**, so the valve travels with the piston, and pipe its A and B ports to the cylinder's two ends with flexible tube. Drive the **spool** with a hand lever pivoted on the board: that is the driver's nut. Feed P from a garden hose through a ball valve and a pressure gauge, and T to a bucket. Move the lever slowly: the rod, and the valve body on it, follow until the spool is centred again, and stop. Mark lever and rod positions on the board and check they keep the same relation — a follow-up servo. Close the supply and move the lever again: now you feel the lever bear on the valve body and push the whole rod yourself. Load the rod with a spring scale and compare the pull on the lever with and without water.

Materials for this step:

Syringe SetSyringe Set1 piece
Acrylic Tube (Clear)Acrylic Tube (Clear)1 piece
O-Ring Assortment KitO-Ring Assortment Kit1 piece
Silicone TubingSilicone Tubing2 meters
Plywood SheetPlywood Sheet1 piece
Garden HoseGarden Hose1 piece
Brass Ball ValveBrass Ball Valve1 piece
WaterWater20 liters

Tools needed:

Pressure GaugePressure Gauge
Force Meter (Spring Scale)Force Meter (Spring Scale)
Steel RulerSteel Ruler
FDM 3D PrinterFDM 3D Printer
PETG FilamentPETG Filament
Cordless DrillCordless Drill
Hot Glue GunHot Glue Gun
BucketBucket
5

Power steering faults

Assisted steering fails in characteristic ways.

Flow

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6

History and context

**Francis W. Davis** of Waltham, Massachusetts, filed his first hydraulic steering application on **14 April 1926**; **US 1,790,620**, filed 11 May 1927 as its continuation, was granted **27 January 1931**. He patented further components of his system through the 1930s. Power steering reached production cars in the early 1950s, and with it the same principle: the driver's small movement opens a valve and oil does the heavy work, which is now often done by an electric motor instead. The patent is explicit about two dangers of making steering light by removing friction: the wheels shimmy, and road shocks kick back through the wheel ("wheel fight"). A follow-up servo avoids both by keeping a stiff mechanical path. **Honest limits.** The notebook's kingpin moment and flows are illustrative, not Davis's; real systems add feel by letting part of the load reach the driver's hands. Pressure fluid lines on a car must never be opened hot or running.

Materials

8

Tools Required

8

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

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