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Liquid Castile Soap: Olive Oil Boiled with Caustic Potash
Charlie

Created by

Charlie

14. October 2026DE
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Liquid Castile Soap: Olive Oil Boiled with Caustic Potash

Potash makes a soft soap where soda makes a hard one, and soft soap dissolves easily, so an olive-oil potash soap thinned with water is liquid castile soap. The boiling follows the soft-soap practice Andrew Ure described in 1839: oil and caustic potash lye added by turns and boiled gently until the paste turns clear. The picture: Norwegian green soap (grønnsåpe), another soft soap of fat and potash lye.
Intermediate
Half a day

Instructions

1

Make two lyes

Dissolve caustic potash in water to make a weak lye (hydrometer 1.05) and a strong one (1.20). Add the potash to the water, not the water to the potash.

Materials for this step:

Potassium HydroxidePotassium Hydroxide190 g
WaterWater1 liter

Tools needed:

Balance ScaleBalance Scale
HydrometerHydrometer
Glass BeakerGlass Beaker
Chemical Splash GogglesChemical Splash Goggles
Rubber GlovesRubber Gloves
2

Oil and weak lye

Heat part of the olive oil to nearly 100 °C, stir in some weak lye and bring it to the boil. Add more oil and weak lye by turns until all the oil is in.

Materials for this step:

Olive OilOlive Oil1 kg

Tools needed:

Iron KettleIron Kettle
Hot PlateHot Plate
Wooden SpoonWooden Spoon
Chemical Splash GogglesChemical Splash Goggles
Rubber GlovesRubber Gloves
3

Boil gently with strong lye

Keep it at the gentlest boil, adding a little strong lye now and then. The froth settles, the paste turns clear and thickens.

Tools needed:

Iron KettleIron Kettle
Hot PlateHot Plate
Wooden SpoonWooden Spoon
Chemical Splash GogglesChemical Splash Goggles
Rubber GlovesRubber Gloves
4

Test on a glass plate

Cool a dab on a sheet of glass. It is done when it is clear, not milky, and a thin opaque ring forms round its edge (Ure: the soap has its "strength"). Then take it off the heat.

Tools needed:

Glass SheetGlass Sheet
Wooden SpoonWooden Spoon
5

Thin it with water

Dissolve the soft soap paste in hot water, about three parts water to one of paste (our choice; add less for a thicker soap), and bottle it.

Materials for this step:

WaterWater3 liters

Tools needed:

Iron KettleIron Kettle
Hot PlateHot Plate
Pump Bottle (PET)Pump Bottle (PET)
6

Potash for the oil

Loading Jupyter Notebook...
7

Limits

The boiling and the glass-plate test are Ure's; the quantities, the hot plate and the dilution are ours. Caustic potash lye burns skin and eyes.

Materials

3

Tools Required

10

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