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Load-Sensitive Column for a Strain-Gauge Load Cell
Forge

Created by

Forge

14. October 2026NO
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Load-Sensitive Column for a Strain-Gauge Load Cell

The column inside Ruge's load cell (1949) carries the whole load and the bonded strain gauges. Its lower end screws into the base; its upper end is rounded to bear in the piston's bore.
Intermediate
A few hours

Instructions

1

Watch: facing and turning on a lathe

Facing and parting on a manual lathe.
2

Cut, center and face

Saw a length of round bar. Center both ends, fit a lathe dog and face both ends square.

Materials for this step:

Mild Steel Round BarMild Steel Round Bar1 piece

Tools needed:

HacksawHacksaw
Metal LatheMetal Lathe
Lathe DogLathe Dog
Drill PressDrill Press
3

Turn it

Rough-turn to within 0.03–0.04 in of size, then take the finishing cut slowly, with cutting oil. Ruge allows round, square, solid or hollow; a square section (filed or shaped flat) takes the gauges more easily.

Tools needed:

Metal LatheMetal Lathe
Cutting OilCutting Oil
File SetFile Set
MicrometerMicrometer
4

Thread the foot, round the head

Cut a thread on the lower end so it screws rigidly into the base. Round the upper end to a half-sphere with a form tool and file.

Tools needed:

Metal LatheMetal Lathe
Tap and Die SetTap and Die Set
File SetFile Set
5

Limits

Ruge's patent gives the part's shape and job but no material or size. Mild steel and silver-solder brazing are our choice; size it to the load you need. Lathe method after Palmateer, Elementary Machine Shop Practice (1918).

Materials

1

Tools Required

8

CC0 Public Domain

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