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Mallet from a Wagon-Wheel Felly and Spoke (Boy Mechanic, 1919)
Woody

Created by

Woody

14. November 2026NO
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Mallet from a Wagon-Wheel Felly and Spoke (Boy Mechanic, 1919)

A quick mallet from a broken wooden wagon wheel: one section of the rim (felly) still joined to its spoke. The rim piece becomes the head, the spoke the handle, already joined at the factory and pinned with two nails.
Beginner
An hour

Instructions

1

Read the Boy Mechanic

"When in need of a mallet and if an old broken and discarded wagon wheel is at hand, one can be made quickly."
2

Cut out the piece

Saw through the rim on each side of one spoke (A and B in the figure) and through that spoke at whatever handle length you want (C).

Materials for this step:

Cart WheelCart Wheel1 piece

Tools needed:

Hand SawHand Saw
3

Shape the handle

Dress the spoke into the shape of a handle and sandpaper it smooth.

Materials for this step:

SandpaperSandpaper1 piece

Tools needed:

DrawknifeDrawknife
4

Shape and fix the head

Shape the felly section into a mallet head and fasten it to the handle with two nails.

Materials for this step:

Iron NailsIron Nails1 piece

Tools needed:

Hand SawHand Saw
HammerHammer
5

Troubleshooting

Felly mallet troubleshooting.

Flow

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6

History and honest limits

From **The Boy Mechanic, Book 3** (Popular Mechanics, 1919), p. 157, contributed by Mark Gluckman (checked on the archive.org scan boymechanic0003unse). He gives no sizes; the tool list is ours.

Materials

3

Tools Required

3

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