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Micrometer Gauge: Pratt, 1878
A micrometer clamps the work between a fixed abutment and the tip of a fine screw. Both faces must be smooth and very hard, but tempering a finished screw changes it: the heat expands the metal, part of the expansion stays, and the cooling is uneven, so a screw that was accurate before hardening often is not after. George M. Pratt of Middletown, Connecticut, patented the remedy in 1878, US 202,866: leave the screw untempered and give it a socket at its end for a separate tip of steel tempered as hard as possible. A worn tip is simply replaced. He also shaped the horseshoe frame widest at the middle and tapering towards the ends, so it is stiff where it most needs to resist springing but lighter overall.
Advanced
Workshop process
Instructions
1
1
Frame
Frame
Make the horseshoe frame widest at the middle of the bow and tapering towards both ends, where the abutment and the screw bearings sit.
Materials for this step:
Micrometer Horseshoe Frame1 piece2
2
Screw
Screw
Cut the micrometer screw in steel and leave it untempered. Form a socket in its measuring end.
Materials for this step:
Micrometer Screw1 pieceTools needed:
Metal Lathe3
3
Tip
Tip
Make the tip separately, with a shank that fits the socket closely, and temper it as hard as possible.
Materials for this step:
Hardened Micrometer Tip1 pieceTools needed:
Heat Treating Oven4
4
Assemble
Assemble
Insert the tip's shank into the screw's socket. Fit the adjusting abutment screw in the other end of the frame; the work is measured between its flat face and the tip.
Materials for this step:
Adjusting Abutment Screw1 pieceMaterials
4- 1 piecePlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
Tools Required
2- Placeholder
- Placeholder
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