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Water-Jacket Revolving Box Churn: A Box With No Dasher Turns on Stub Axles Inside Warm or Cold Water
Martin

Created by

Martin

9. November 2026NO
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Water-Jacket Revolving Box Churn: A Box With No Dasher Turns on Stub Axles Inside Warm or Cold Water

Jeremiah Mitchell of Gasport, New York, received US 23,186, dated 8 March 1859, for a churn with no paddles or dashers: a square-cornered box turned end over end on stub axles that do not pass through it. Its lining is surrounded by a water space, filled warm or cold and checked with a thermometer. The cream goes in through a door held by buttons, the buttermilk comes out of a tap, and a pin through one standard into a ring of holes holds the box still. This rung builds it with two nested food containers in a plywood box on timber standards.
Intermediate
About 8 hours

Instructions

1

Water space and weight

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2

Warming or cooling the cream, before it

Stafford stood his churn in warm or cold water. Mitchell builds the water round the lining and drops the dasher.
3

Read US 23,186

"The nature of my invention consists in the employment of a revolving box, partially surrounded by a warm or cold water jacket, into which the cream is introduced, and butter made expeditiously without the use of the paddles or dashers as in ordinary churns."
4

Print the spacer

A block that holds the lining off the jacket's floor. Print four. PETG, 0.2 mm layers, 100 % infill; wash before fitting.
Design FileSTLCC0 - Free
5

Lining and water space

Use two food-grade containers with rims: a lining 300 x 200 x 220 mm outside, with its snap-on lid, and a jacket 380 x 280 x 260 mm outside. Stand the lining on the four spacers in the jacket so their rims are level and the gap is 37 mm all round. Drill a 19 mm hole in the jacket's end low down for the brass spigot and a 7 mm hole in the other end for the thermometer probe, and drill the lining's lid for the PVC spigot n.

Materials for this step:

Food-Grade Storage ContainerFood-Grade Storage Container2 pieces
PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Spade Bit SetSpade Bit Set
Tape MeasureTape Measure
6

Box a and face L

From 18 mm plywood make box a round the jacket: a back 416 x 316 mm, two sides 380 x 260 mm and two ends 316 x 260 mm. Cut face L 416 x 316 mm from 12 mm plywood with a 310 x 210 mm opening for the lining's rim. Bed L on silicone on both rims and screw it to the box, so the water space is sealed and only the lining opens. Screw two hardwood turn buttons r on L to hold the lid (door h) down. Fit the brass spigot through the box end into the water space and the PVC spigot through the lid, each sealed with silicone, and push the thermometer probe through its hole in silicone.

Materials for this step:

Plywood SheetPlywood Sheet2 pieces
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws40 pieces
Silicone SealantSilicone Sealant1 piece
Hardwood BoardHardwood Board1 piece
Brass SpigotBrass Spigot1 piece
PVC SpigotPVC Spigot1 piece

Tools needed:

Hand SawHand Saw
JigsawJigsaw
Hole Saw KitHole Saw Kit
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
ClampsClamps
Screwdriver SetScrewdriver Set
Tape MeasureTape Measure
7

Axles, standards and crank

Screw a hardwood hub 100 x 100 x 30 mm to the middle of each end, bore it 30 mm and cross-bolt a 30 mm steel stub axle in it; the axles do not pass through the box. Drill twelve 10.5 mm holes e in a circle 80 mm out from the axle on one end. Stand two 70 mm posts 500 mm to the axle line on 600 mm feet, 540 mm apart, joined by a low rail, and bolt a flange bearing on each post's outer face. Drill the post on the holes' side for pin p, a 10 mm dowel. Fix a hardwood crank arm 270 mm long on the other axle and glue in a 28 mm dowel handle.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Steel Shaft 30mmSteel Shaft 30mm1 piece
Hex Bolt Set M10Hex Bolt Set M103 pieces
Softwood Timber 70x70mmSoftwood Timber 70x70mm4 pieces
#10 x 3" Wood Screw#10 x 3" Wood Screw16 pieces
Flange BearingFlange Bearing2 pieces
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece

Tools needed:

Hand SawHand Saw
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Spade Bit SetSpade Bit Set
Adjustable SpannerAdjustable Spanner
Tape MeasureTape Measure
8

The build in 3D

FreeCAD model of this build, the near half of the box cut away: the lining on its spacers in the jacket, box a with face L, door h, buttons and spigots, the stub axles in their hubs, the standards with flange bearings, pin p and the crank.
Design FileBLENDCC0 - Free
9

Churn

Pin the box still, face L up. Fill the water space through the brass spigot with warm water in cold weather or ice water in warm weather, watching the thermometer, until the probe reads about 15 °C. Open the door and pour in about 8 litres of heavy cream, then snap the lid on and turn the buttons over it. Pull the pin and turn the crank steadily; time it. When the butter has come, pin the box face up, draw off the buttermilk through spigot n, open the door, lift the butter out, wash it in cold water until the water runs clear, work in a pinch of salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream8 l
WaterWater1 piece
Crushed IceCrushed Ice2 kg
Coarse Sea SaltCoarse Sea Salt1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
10

Troubleshooting

Water-jacket churn troubleshooting.

Flow

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11

History and honest limits

**Jeremiah Mitchell** of Gasport, Niagara County, New York, US 23,186, 8 March 1859, "Churn". He held his churn simple, quick to clean for want of dashers, and tight, spattering no cream, and claimed the revolving box made and worked as described. His lining was tin and his water space ran round three faces and behind the back; ours is a food container with water on all five faces. He gave no sizes: every size and material is ours.

Materials

19

Tools Required

15

Design Files

2

CC0 Public Domain

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