Collaboration
ART
BEAUTY & WELLNESS
CRAFT
CULTURE & HISTORY
ENTERTAINMENT
ENVIRONMENT
FOOD & DRINKS
REVERSE ENGINEERING
SCIENCES
SPORTS
TECHNOLOGY
WEARABLES

Pit-Sawing Square Timber and Battens from a Log (Moxon, 1678)
How sawyers and joiners in Moxon's day ripped a log into squares, quarters and battens: lines struck with a chalked string, the log wedged over a saw-pit or on high trestles and plumbed true, and a framed pit-saw worked by a top-man and a pit-man, with wedges in the kerf to keep it open.
Intermediate
A day per log (two people)
Instructions
1
1
Setting off a scantling
Setting off a scantling
Loading Jupyter Notebook...
2
2
Read Mechanick Exercises
Read Mechanick Exercises
"If they would take any Square, Quarter, or Batten, &c. off, they first set off their Scantlin."
3
3
Set off the size
Set off the size
Open the compasses to the size you want plus the saw's kerf (e.g. 70 mm + kerf for a 70 x 70 mm square) and prick that distance from one side at both ends of the log. Set off exactly the size and the piece comes out half a kerf thinner.
Materials for this step:
Softwood Logs1 pieceTools needed:
Dividers
Tape Measure4
4
Line the stuff
Line the stuff
Chalk a line hard, hold it on the pricks at both ends, strain it stiff, lift the middle straight up and let it snap down to leave a chalk line. Mark the underside the same way. Working alone, hook the line on a compass point or a nail at one end.
Tools needed:
Chalk Line
Dividers5
5
Set up over the pit
Set up over the pit
Wedge the log fast over a saw-pit, or on two strong trestles a little more than man-high with four spreading legs. Plumb the side the lines were set from so it hangs exactly upright, or the piece will be thicker at top or bottom.
Tools needed:
Wooden Wedges
Plumb Bob6
6
Saw
Saw
Enter the pit-saw at one end: the top-man on the log guides it exactly in the line and draws it a little towards him on the down stroke; the pit-man below pulls straight down with all his strength, not so far that the handles drop out of reach. On the up stroke bear the teeth off the wood. When the sawn pieces pinch the blade, drive a wedge into the kerf, as far as you dare without splitting it.
Tools needed:
Pit Saw
Wooden Wedges
Wooden Mallet7
7
Square and batten
Square and batten
Turn the log and line and saw the other faces the same way to get squares (70 x 70 mm here) and thinner battens.
Tools needed:
Pit Saw
Chalk Line
Dividers8
8
Troubleshooting
Troubleshooting
Pit-sawing troubleshooting.
Flow
Loading...
9
9
History and honest limits
History and honest limits
From Joseph Moxon, **Mechanick Exercises**, Numb. V, Joinery (1678), §27, pp. 96-98, and Plate 4 M (checked on the archive.org scan mechanickexercis00moxo). Softwood, the 70 mm size and the kerf figure are ours.
Materials
1- 1 piecePlaceholder
This blueprint makes
CC0 Public Domain
This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.
Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

