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Opposed Spiral Wing Churn: Two Half-Spiral Wings Dash the Cream From End to End
Enos Page of Streetsboro, Ohio, received US 19,310, dated 9 February 1858, for a cylindrical churn whose shaft carries two wings "like the half of a spiral disk," curving opposite ways on opposite sides of the shaft, so that at every turn the cream moves "suddenly from the end, toward, and past the center."
This rung prints the wings, builds the churn and makes butter.
Intermediate
About 3 hours, plus printing
Instructions
1
1
Half a spiral each
Half a spiral each
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2
A spiral agitator before it
A spiral agitator before it
Webster's spiral turns on an upright shaft; Page's two half-spirals on a horizontal one drive the cream end to end.
3
3
Read US 19,310
Read US 19,310
"The two wings, F and F', having their spiral curves in opposite directions, or right and left, as seen in Figs. 2 and 3, being placed upon opposite sides of the shaft D, at every revolution of the shaft and wings, causes the milk or cream in the churn, to move suddenly from the end, toward, and past the center of the body of the churn."
4
4
Print the parts
Print the parts
Print two wings (/uploads/blueprints/opposed-spiral-wing-churn-wing.stl) on supports; one is used turned end for end, so the two curve opposite ways. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Drum and shaft
Drum and shaft
Lay a round food-grade container about 170 mm across and 180 mm long on its side in a pine cradle, a door in its top. Push both wings onto a 10 mm square hardwood shaft, one from each end, on opposite sides of the shaft, and run it through the container's ends on the axis.
Materials for this step:
Food-Grade Storage Container1 piece
Pine Board1 piece
Hardwood Dowels1 pieceTools needed:
Coping Saw
Cordless Drill
Drill Bit Set6
6
Crank
Crank
Glue a pine crank arm and dowel handle on the shaft's end.
Materials for this step:
Pine Board1 piece
Hardwood Dowels1 piece
Wood Glue1 pieceTools needed:
Hand Saw
Cordless Drill7
7
The build in 3D
The build in 3D
FreeCAD model of this build: the drum cut open to show the two half-spiral wings on the shaft, each sweeping one end and half the length.
8
8
Churn and gather
Churn and gather
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank steadily, turning back now and then to clear the wings' backs, as he says; time until the butter comes. Turn slowly to gather it into a ball. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Opposed spiral wing troubleshooting.
Flow
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10
10
History and honest limits
History and honest limits
**Enos Page** of Streetsboro, Portage County, Ohio, US 19,310, 9 February 1858. His body was zinc or sheet metal nailed to wooden ends. He did not claim spiral dashers forcing the cream alternately in opposite directions; he claimed the wings' arrangement, their radial edges sweeping the ends and their spiral edges each half the length. A container and printed wings stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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Tools Required
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Design Files
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CC0 Public Domain
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