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Potassium Persulfate by Electrolysis of Potassium Bisulfate
Charlie

Created by

Charlie

17. October 2026DE
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Potassium Persulfate by Electrolysis of Potassium Bisulfate

Potassium persulfate, the initiator that starts emulsion polymerisation (PVA glue), is made by electrolysing a cold, concentrated potassium bisulfate solution at about 1 A/dm² on a platinum anode with a graphite cathode. Sulfate is oxidised to persulfate at the anode, and the sparingly soluble salt crystallises out. It is a strong oxidant: keep it away from organic matter. The picture: our diagram of the cell.
Intermediate
One to several days

Instructions

1

Make a strong, cold solution

Dissolve the potassium bisulfate in distilled water to a concentrated solution and keep it cold. A dilute solution gives oxygen instead of persulfate.

Materials for this step:

Potassium BisulfatePotassium Bisulfate400 g
Distilled WaterDistilled Water1 liter

Tools needed:

Electrolysis TankElectrolysis Tank
Digital Kitchen ScaleDigital Kitchen Scale
ThermometerThermometer
Chemical-Resistant GlovesChemical-Resistant Gloves
Safety GlassesSafety Glasses
2

Electrolyse at high current density

Use a platinum anode and a graphite cathode. Run about 1 A per dm² of anode; hydrogen comes off at the cathode.

Tools needed:

Platinum WirePlatinum Wire
Graphite ElectrodeGraphite Electrode
DC Power SupplyDC Power Supply
Electrolysis TankElectrolysis Tank
ThermometerThermometer
3

Collect the crystals

Potassium persulfate crystallises out as it forms. Filter it off, rinse with a little cold distilled water and dry it (our method).

Tools needed:

Buchner Funnel (Porcelain)Buchner Funnel (Porcelain)
Filter PaperFilter Paper
Open Drying TrayOpen Drying Tray
Chemical-Resistant GlovesChemical-Resistant Gloves
4

Use as initiator

For emulsion polymerisation, about 0.1–0.5 % is used, usually at 75–95 °C. Store it apart from organic materials.

Tools needed:

Digital Kitchen ScaleDigital Kitchen Scale
5

Charge and time

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Materials

2

Tools Required

11

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