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Quick-Acting Hardwood Bench Vise with Cam and Drop Roll (Boy Mechanic, 1919)
Woody

Created by

Woody

14. November 2026NO
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Quick-Acting Hardwood Bench Vise with Cam and Drop Roll (Boy Mechanic, 1919)

A home-made bench vise entirely of hard wood: the front jaw slides in and out on arm C, a loose roll A drops into place to lock it, a cam lever in front gives the final squeeze, and the pivoted jaw B tilts to grip work whose sides are not parallel.
Intermediate
A day

Instructions

1

Sizes in mm

Loading Jupyter Notebook...
2

Read the Boy Mechanic

"A detail is given of each part, with dimensions, so that it is not difficult to make it from hard wood."
3

Cut the parts to the drawing

Cut every part from hard wood to the sizes in the drawing: the 6-1/2 x 7-3/8 x 3/4 in plate with its 2-5/16 x 2-7/16 in opening, the 6-1/2 x 4 x 1 in slotted plate, the 5 x 5-1/2 x 1/2 in plate, the blocks, the forked piece, the long bar drawn at the bottom (2 x 1-3/8 in; we take it to be arm C) and the cam lever (5-1/2 in between centres, 5/16 in pin hole; its edge view is drawn 5/8 in).

Materials for this step:

Hardwood BoardHardwood Board1 piece

Tools needed:

Hand SawHand Saw
Coping SawCoping Saw
ChiselsChisels
Brace and BitBrace and Bit
4

Turn roll A

Make roll A, a round hardwood roll 1-1/16 in across and 1-7/8 in long.

Materials for this step:

Hardwood DowelsHardwood Dowels1 piece

Tools needed:

Hand SawHand Saw
5

Assemble under the bench

Fit the parts under the bench top as the section view shows: arm C slides through the fixed part, roll A sits in its curved seat behind the jaw so it can drop and wedge the arm, jaw B is pivoted so it swings loose, and the cam lever is pinned at the front. Screw and bolt the fixed parts to the bench.

Materials for this step:

Wood ScrewsWood Screws1 piece
Carriage BoltCarriage Bolt1 piece

Tools needed:

Brace and BitBrace and Bit
HammerHammer
6

Use it

To open: turn the cam, then lift the front of the vise to free roll A, and slide the front jaw out to the size of the work. Put the work in: roll A drops into place and clamps arm C. Turn the cam to tighten.
7

Troubleshooting

Wooden vise troubleshooting.

Flow

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8

History and honest limits

From **The Boy Mechanic, Book 3** (Popular Mechanics, 1919), p. 85, by J. C. Hansen (checked on the archive.org scan boymechanic0003unse). The text names only roll A, jaw B, arm C and the cam; build the other pieces as drawn. Metric figures are ours.

Materials

4

Tools Required

5

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