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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron
Mary

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Mary

23. October 2026FI
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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron

W. Hedrich's mixer (US 4,049,244, 1977) for reactive resins that must be mixed and freed of gas before they set. In a vessel under vacuum a worm lifts the resin up a central tube and spills it over a cone-shaped apron in a thin layer, where the gas escapes; vanes on the worm sweep the funnel bottom and keep it circulating. Peltier elements on the vessel, tube and apron heat or cool each zone. Reversed, the worm drives the batch out through the bottom valve. The patent gives no sizes, vacuum, speeds or temperatures; it describes an industrial vessel. The picture: the patent's Fig. 1.
Advanced
5 days

Instructions

1

Fit the vessel's neck valve and vacuum pipe

Use a metal vessel, cylindrical above with a funnel bottom about one third of its height, ending in a short neck. Fit the discharge valve (4) on the neck, and a side vacuum pipe (11) near the top with a baffle plate (12) inside to keep solids out of the vacuum line. Ours: TIG welder.

Materials for this step:

Mixing VesselMixing Vessel1 piece
Ball ValveBall Valve1 piece
Stainless Steel TubeStainless Steel Tube1 piece
Stainless Steel SheetStainless Steel Sheet1 piece

Tools needed:

TIG WelderTIG Welder
Adjustable WrenchAdjustable Wrench
2

Make the mixing tube and apron

Join a downward-flaring cone apron (8) to the upper end of a tube (7), braced by struts (6a). Hang the tube on struts (6) from the cover.

Materials for this step:

Stainless Steel TubeStainless Steel Tube1 piece
Stainless Steel SheetStainless Steel Sheet1 piece

Tools needed:

TIG WelderTIG Welder
3

Fit the cover's inlet, window and bearing

Fit the removable cover (5) with an inlet fitting (5a) that seals vacuum-tight, a viewing window (5b) with a watch glass to watch the degassing, and a bearing (5c) for the worm shaft; seal it to the vessel.

Materials for this step:

Vessel CoverVessel Cover1 piece
Hose NippleHose Nipple1 piece
Watch GlassWatch Glass1 piece
Ball BearingBall Bearing1 piece
GasketGasket1 piece

Tools needed:

Adjustable WrenchAdjustable Wrench
4

Fit the worm and its vanes

Pass the worm (3) down through the tube so it just sticks out at the top and reaches into the neck close to the valve. Below the tube, fix agitating vanes (2) on arms (2a) so they sweep close to the funnel wall, steadied by struts (10) on a bearing (10a) riding on the tube.

Materials for this step:

Conveyor WormConveyor Worm1 piece
Agitator VaneAgitator Vane2 pieces
Metal BushingMetal Bushing1 piece

Tools needed:

Adjustable WrenchAdjustable Wrench
5

Mount the reversible drive on the cover

Mount a reversible variable-speed motor (M) with reduction gearing (RG) on the cover, driving the worm shaft: one way lifts resin up the tube, the other drives it out of the valve.

Materials for this step:

Electric MotorElectric Motor1 piece
GearboxGearbox1 piece

Tools needed:

Adjustable WrenchAdjustable Wrench
6

Fit the Peltier elements

Fit Peltier elements in electrical contact with the metal in separately switched sets: round the top of the vessel (20), its lower cylinder (21) and its funnel (22), and along the tube and on the apron (23-26), best on the apron's upper face. Reversing a set's polarity swaps heating for cooling.

Materials for this step:

Peltier ElementPeltier Element1 piece

Tools needed:

Adjustable WrenchAdjustable Wrench
7

Connect the vacuum and run a batch

Connect the vacuum pipe to a vacuum pump. With the vessel under vacuum, add the resin components one after another through the inlet; the worm lifts the mix over the apron in a thin layer, and the funnel stays full while it circulates. Reverse the worm with the valve open to empty it.

Tools needed:

Vacuum PumpVacuum Pump

Materials

15

Tools Required

3

CC0 Public Domain

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