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Rocking Twin-Dasher Lever Churn: One Lever Rocks the Box and Works Two Dashers Through a Perforated Wall
A. C. Stiles of South Bloomfield, Ohio, received US 3,764, dated 27 September 1844, for a rocking churn: an oblong box on rockers, split by a partition with holes, with a dasher on each side worked by arms on shafts across the ends, and one upright lever that rocks the box and works the dashers together.
This rung prints the partition, dashers and arms, builds the box and makes butter.
Advanced
About 6 hours, plus printing
Instructions
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One lever, three motions
One lever, three motions
Loading Jupyter Notebook...
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Two dashers from one lever, before it
Two dashers from one lever, before it
Mitchell worked two dashers from one lever; Stiles adds rockers and a perforated partition between them.
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Read US 3,764
Read US 3,764
"The machine is operated by moving the upright lever l, to and fro, which rocks the box, while at the same time it works the dashers up and down, thus throwing the cream through the partition d, till the butter is made."
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Print the parts
Print the parts
Print the partition (/uploads/blueprints/rocking-twin-dasher-lever-churn-partition.stl), two dashers (/uploads/blueprints/rocking-twin-dasher-lever-churn-dasher.stl), two dasher arms (/uploads/blueprints/rocking-twin-dasher-lever-churn-dasher-arm.stl) and two lower arms (/uploads/blueprints/rocking-twin-dasher-lever-churn-lower-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
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Box on rockers
Box on rockers
Build a pine box about 260 × 120 × 150 mm with a close-fitting lid, sealed inside. Glue the partition across its middle and screw two curved pine rockers lengthwise underneath. Drill the lid for the two dasher handles.
Materials for this step:
Pine Board1 piece
Wood Glue1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Hand Saw
Coping Saw
Cordless Drill
Drill Bit Set
Clamps6
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Shafts, arms and lever
Shafts, arms and lever
Set a 10 mm square shaft across each end on two studs, 60 mm above the lid. Fit a dasher arm on each, pointing inward and pinned to its dasher's handle, and a lower arm on each outside the box. Join the lower arms with a pine bar, and pivot an upright pine lever on a block near the box's foot, pinned to the bar's middle.
Materials for this step:
Hardwood Dowels1 piece
Pine Board1 piece
Mild Steel Rod1 piece
Machine Screws1 pieceTools needed:
Hand Saw
Cordless Drill
Drill Bit Set
Screwdriver Set7
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The patent drawing
The patent drawing
US 3,764 drawing sheet, public domain (expired patent).

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Rock and churn
Rock and churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Work the lever to and fro: the box rocks and the dashers rise and fall in turn. Keep fingers clear of the arms and the rockers. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
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Troubleshooting
Troubleshooting
Rocking twin-dasher churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**A. C. Stiles** of South Bloomfield, Pickaway County, Ohio, US 3,764, 27 September 1844. He claimed the combination of the rockers and dashers in the double-chambered churn. His drawing gives no sizes; ours are ours. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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Tools Required
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