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Oval-Breaker Rod Dasher: Breakers Strung on Two Rods, Add More for More Agitation
Buttercup

Created by

Buttercup

11. November 2026IE
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Oval-Breaker Rod Dasher: Breakers Strung on Two Rods, Add More for More Agitation

Alfred Rose of Penn Yan, New York, received US 25,914, dated 25 October 1859, for a churn-dasher for an ordinary up-and-down churn. A centre piece takes the staff, and breakers of oval section, with nearly sharp upper and lower edges, are strung beside it on two parallel rods, their ends cut to a circle. Putting on more breakers narrows the gaps between them and gives more agitation. The patent gives no sizes; every size here is ours.
Beginner
About a day, plus printing

Instructions

1

Breaker lengths, and how open the dasher is

Loading Jupyter Notebook...
2

An up-and-down dasher of crossed boards, a few weeks before

Gilpatrick's dashers are two boards crossed and bored with holes. Rose builds his from breakers strung on rods, so the openings can be changed.
3

Read US 25,914

"They may be adjusted to the width required to give the necessary agitation and if more agitation is required put on more of the breakers, thereby reducing the space between them and any amount of agitation required may by this means be produced."
4

Print the spacers

Sixteen spacer rings 12 mm across and 8 mm long, bored 6.4 mm, to go on the rods between the pieces. Print more, or shorter ones, to change the gaps. PETG, 0.2 mm layers, 100 % infill.
Design FileSTLCC0 - Free
5

Centre piece A

Draw a 248 mm circle on 30 mm hardwood. Cut the centre piece 64 mm wide right across it, then cut away its middle down to a 90 mm block, leaving two prongs 12 mm wide each side, 20 mm apart, out to the circle. Bore a 31 mm hole down through the block for the staff, and two 6.6 mm holes across it, 50 mm apart, for the rods. Shave the prongs to an oval 12 x 24 mm, their upper and lower edges nearly sharp.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Wood GlueWood Glue1 piece

Tools needed:

CompassCompass
Table SawTable Saw
JigsawJigsaw
Spade Bit SetSpade Bit Set
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
SpokeshaveSpokeshave
SandpaperSandpaper
6

Breakers and rods B

Cut eight breakers 12 x 24 mm from hardwood, two each of 230, 210, 179 and 129 mm long along their middles, ends trimmed to the circle. Shave each to the same oval with nearly sharp edges, and bore two 6.6 mm holes through each, 50 mm apart across their middles. Cut two 6 mm stainless threaded rods 236 mm long, thread the breakers and spacers on either side of the centre piece, and close each end with a cap nut.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Threaded RodThreaded Rod1 piece
Nylon Insert Lock NutNylon Insert Lock Nut4 pieces
PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Table SawTable Saw
SpokeshaveSpokeshave
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Files (Hand File)Files (Hand File)
Adjustable SpannerAdjustable Spanner
Tape MeasureTape Measure
7

The build in 3D

FreeCAD model of the dasher: the centre piece with its prongs and the staff's foot, the eight breakers with their ends on a 248 mm circle, the two rods, spacers and cap nuts.
Design FileBLENDCC0 - Free
8

Churn

Fit a 30 mm hardwood staff into the centre piece and wedge it. Use a dash churn at least 260 mm across inside where the dasher works. Pour in cream at about 15 °C to a third of the churn's height, checked with the thermometer, put the dasher in and the lid on, and work the staff up and down, timing it. When the butter comes, lift the dasher out, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it. If it churns slowly, add breakers next time to close the gaps.

Materials for this step:

Heavy CreamHeavy Cream6 l
Coarse Sea SaltCoarse Sea Salt1 piece
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece

Tools needed:

Butter ChurnButter Churn
Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
WaterWater
9

Troubleshooting

Rod dasher troubleshooting.

Flow

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10

History and honest limits

**Alfred Rose** of Penn Yan, Yates County, New York, US 25,914, 25 October 1859, "Churn-Dasher". He claimed "the churn dasher when made in the manner substantially as specified". The patent gives no sizes and leaves the number of breakers to the maker; every size here is ours, and his drawing shows five breakers each side where ours has four.

Materials

8

Tools Required

19

Design Files

2

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