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Sagger: a Fireclay Box Moulded Round a Wooden Mould (Bourry, 1911)
Woody

Created by

Woody

4. November 2026NO
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Sagger: a Fireclay Box Moulded Round a Wooden Mould (Bourry, 1911)

The kiln box that shields ware from flame and soot: a fireclay-and-grog slab beaten flat, rolled round a wooden mould for the wall, joined to a slab bottom by hand, then dried and burned. Saggers stack in piles with wads of soft fireclay between. Usually oval, sometimes square or rectangular; size to suit the ware. Source: Emile Bourry, A Treatise on Ceramic Industries (1911), pp. 233, 352-356. Unknown: proportions, sizes, firing temperature. Picture: Fig. 173 of the book.
Intermediate
Unknown

Instructions

1

Make the body

Mix fireclay with as much grog as possible, of fairly coarse grain, coarse and fine together, into a firm body. Not given: proportions.

Materials for this step:

Refractory ClayRefractory Clay1 piece
Grog (Crushed Fired Pottery)Grog (Crushed Fired Pottery)1 piece
WaterWater1 piece

Tools needed:

Wooden PaddleWooden Paddle
2

Beat out the slabs

Dust a table with grog and fix four rules on it as thick as the slab. Mould slabs of the body by hand between them, firm enough to be shaped roughly by striking with a wooden bat, then smooth them.

Tools needed:

Grog (Crushed Fired Pottery)Grog (Crushed Fired Pottery)
Unknown MaterialUnknown Material
Wooden PaddleWooden Paddle
Rolling PinRolling Pin
3

Form the sagger

Roll a slab round a wooden mould whose outside is the inside shape of the sagger. Stand the mould on a second slab for the bottom and join the two by hand. Strike the body so it lengthens slightly and comes loose, and draw the mould off upward.

Tools needed:

Unknown MaterialUnknown Material
Wooden PaddleWooden Paddle
4

Dry and burn

Dry it slowly, then burn it as fireclay goods are burned. In use, stack saggers in piles with wads of thin fireclay between them to seal and steady them.

Tools needed:

KilnKiln

Materials

3

Tools Required

5

This blueprint makes

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