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Samarium: Oxide Reduced with Graphite at 1700 °C in Vacuum and Distilled Twice (Downing, Gorski and Koerner, US 3,104,970)
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1. November 2026DE
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Samarium: Oxide Reduced with Graphite at 1700 °C in Vacuum and Distilled Twice (Downing, Gorski and Koerner, US 3,104,970)

Samarium holds on to oxygen too hard for ordinary smelting. Heated with graphite in a hard vacuum it boils off as samarium carbide vapour; a second distillation of that carbide, caught on a tantalum plate, gives the metal itself. Result: samarium metal, 99.7 % pure. Source: J. H. Downing, H. L. Gorski and E. L. Koerner, US 3,104,970 (1963), Example I. Work at 1700 °C under vacuum. Picture drawn by Youblob.
Advanced
1 day

Instructions

1

Mix and pellet

Mix intimately 79 parts by weight of 99.9 % samarium oxide with 21 parts of powdered graphite (12.7 % more carbon than the oxygen needs), with no particle larger than about 50 microns. Press into pellets 0.75 in across; pellets let the gases and vapour escape.

Materials for this step:

Samarium OxideSamarium Oxide1 79 parts by weight

Tools needed:

Graphite PowderGraphite Powder
Hydraulic PressHydraulic Press
2

Reduce and distil to carbide

Heat the pellets in a vacuum induction furnace to 1700 °C under 0.5 micron or less and hold three hours. Samarium carbide condenses on a graphite condenser (carbon resists the carbon monoxide given off). Only a little oxide and carbon stay behind; they can go back into the next charge.

Tools needed:

Graphite CrucibleGraphite Crucible
Induction FurnaceInduction Furnace
Vacuum PumpVacuum Pump
Graphite CondenserGraphite Condenser
3

Distil the metal onto tantalum

Heat the carbide from the first condenser to 1700 °C under 0.05 micron and hold two hours. Samarium metal condenses on a tantalum condenser: 99.7 % samarium, 0.05 % carbon, 0.10 % oxygen.

Tools needed:

Graphite CrucibleGraphite Crucible
Induction FurnaceInduction Furnace
Vacuum PumpVacuum Pump
Tantalum CondenserTantalum Condenser

Materials

1

Tools Required

7

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