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Saw Set: a Bevelled Iron Block (Shop Notes, 1909)
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4. November 2026NO
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Saw Set: a Bevelled Iron Block (Shop Notes, 1909)

A home-made saw set: a foot of T-rail, or any iron about 2 in square, with one end filed to a small bevel and a gauge mark on it. Lay the saw teeth to the mark and strike each tooth with a light hammer to bend it over the bevel. The mark as given sets a saw for soft wood; draw the saw back a trifle for hard wood. Source: Popular Mechanics Shop Notes for 1909, p. 896 (N. J. McLean). Picture: the article's drawing.
Beginner
Unknown

Instructions

1

File the bevel

Take a piece of T-rail about 1 ft long, or any piece of iron about 2 in square. With a file, bevel one end on top, 1/8 in down by 5/8 in back.

Materials for this step:

Iron BarsIron Bars1 about 1 ft long, about 2 in square

Tools needed:

Metal FileMetal File
2

Mark the gauge line

On the bevel make a gauge mark 3/16 in down from the top of the bevel (Fig. 1). This mark is for soft wood such as white pine and hemlock.

Tools needed:

Metal FileMetal File
3

Set the teeth

Lay the saw on the flat top of the iron with the points of the teeth to the gauge mark. Strike each tooth one smart blow, or two light blows, with a light hammer with a small face; a horseshoeing hammer works well (Fig. 2). For hard wood, draw the saw back a trifle from the mark.

Tools needed:

Small HammerSmall Hammer
Hand SawHand Saw

Materials

1
  • 1 about 1 ft long, about 2 in square
    Placeholder

Tools Required

3

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