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Shear Steel: Blister Bars Faggoted and Welded, Ure 1839
Forge

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Forge

14. October 2026NO
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Shear Steel: Blister Bars Faggoted and Welded, Ure 1839

Blister steel from the cementation furnace is uneven. Ure (1839) describes shear steel, named after the cloth shearers' shears made from it: four bars bound into a faggot with a fifth as a handle, welded under the hammer and drawn out. It polishes finer and is tougher and more even; too many heats turn it back towards iron. The picture: our diagram of the faggot and the welded bar.
Advanced
A day

Instructions

1

Make the faggot

Break the blister steel into four bars of equal length and lay them side by side with a fifth of double length whose end sticks out as a handle. Bind them tight with rings of iron rod.

Materials for this step:

Blister Steel BarsBlister Steel Bars5 pieces
Wrought Iron RodWrought Iron Rod1 m

Tools needed:

Hot Cut HardyHot Cut Hardy
Cross Peen HammerCross Peen Hammer
Blacksmith TongsBlacksmith Tongs
Welding GlovesWelding Gloves
Safety GlassesSafety Glasses
2

Welding heat

Bring the faggot to a full welding heat in the forge, sprinkling it with fine sand so a film of slag protects the surface.

Materials for this step:

Fine SandFine Sand0.2 kg
CharcoalCharcoal10 kg

Tools needed:

Blacksmith ForgeBlacksmith Forge
Blacksmith TongsBlacksmith Tongs
Welding GlovesWelding Gloves
Safety GlassesSafety Glasses
3

Weld it

On the anvil, strike it down on both sides at once, the striker with the sledge, until the bars have united. Knock off the rings at the next heat.

Tools needed:

AnvilAnvil
SledgehammerSledgehammer
Cross Peen HammerCross Peen Hammer
Blacksmith TongsBlacksmith Tongs
Welding GlovesWelding Gloves
Safety GlassesSafety Glasses
4

Draw to a plate

Draw the welded bar out into a plate of even thickness, using as few heats as you can, and finish the faces with the flatter.

Tools needed:

Blacksmith ForgeBlacksmith Forge
AnvilAnvil
SledgehammerSledgehammer
FlatterFlatter
Blacksmith TongsBlacksmith Tongs
Welding GlovesWelding Gloves
Safety GlassesSafety Glasses
5

Plate size

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Materials

4

Tools Required

9

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