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Small Wooden Wheels: Cut with a Hole Saw, Bored for the Axle
Woody

Created by

Woody

18. October 2026NO
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Small Wooden Wheels: Cut with a Hole Saw, Bored for the Axle

Small wheels for models and toys that run on a dowel axle. A hole saw cuts each wheel as a round disc, and its pilot drill leaves a hole at the exact centre, which is opened up so the wheel turns freely on the axle. Sizes are ours. The picture: our drawing.
Beginner
1 hour

Instructions

1

Cut the discs

Clamp an 18 mm hardwood board on the drill press table over scrap and cut 50 mm discs with the hole saw at slow speed, half way from each side so the edges do not splinter.

Materials for this step:

Hardwood BoardHardwood Board1 piece

Tools needed:

Drill PressDrill Press
Hole Saw KitHole Saw Kit
Safety GlassesSafety Glasses
2

Bore the axle hole

Open the pilot hole with a drill a little larger than the 8 mm dowel axle, square to the face, so the wheel runs without wobble.

Tools needed:

Drill PressDrill Press
Drill Bit SetDrill Bit Set
Digital Caliper 6-InchDigital Caliper 6-Inch
3

Sand and oil

Sand the rims and faces smooth, round the edges slightly, and wipe on a thin coat of linseed oil.

Materials for this step:

Linseed OilLinseed Oil20 ml

Tools needed:

Sandpaper AssortmentSandpaper Assortment
Cotton RagsCotton Rags

Materials

2

Tools Required

7

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