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Spirit Level: Moulded Glass Vials, Filled and Trued
A spirit level's vial is a glass tube almost filled with liquid, leaving a bubble. Alcohols such as ethanol are used rather than water, often coloured with fluorescein; a level that must work either way up uses a barrel-shaped vial, slightly wider in the middle. A 1985 patent makes vials by heating a glass tube, putting it in a mould with a row of vial-shaped cavities and blowing it out to fill them, then cutting the vials apart, sealing their ends with heat, drilling a hole, filling through it and closing it, for example with solder. The vial is set in the body and trued: read the level, turn it end for end, and move the vial to take up about half the difference, until the reading is the same both ways.
Advanced
Factory process
Instructions
1
1
Blow the vials
Blow the vials
Heat the glass tube, place it in the multi-cavity mould, seal one end and blow air into the other so the tube fills every cavity.
Materials for this step:
Glass Tubing Kit1 pieceTools needed:
Bunsen Burner
Multi-Cavity Vial Mould2
2
Cut and seal
Cut and seal
Cut the vial sections apart and seal their open ends with heat.
Tools needed:
Bunsen Burner3
3
Fill
Fill
Drill a small hole, fill the vial with coloured alcohol leaving a bubble, and close the hole, for example with solder.
Materials for this step:
Ethanol - Denatured, 95%1 as required
Fluorescein1 as required
Solder Wire1 as required4
4
Set and true
Set and true
Set the vial in the body. Read the level, turn it end for end, and move the vial to take up about half the difference; repeat until the reading is the same both ways.
Materials for this step:
Level Body (Straight Bar)1 pieceMaterials
5- 1 piecePlaceholder
- 1 as requiredPlaceholder
- 1 as requiredPlaceholder
- 1 as requiredPlaceholder
- 1 piecePlaceholder
Tools Required
2- Placeholder
- Placeholder
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