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Steel Needle: Pointed, Eyed, Hardened in Oil and Tempered
Needles are made from good steel wire: cut, straightened, pointed, flattened and pierced for the eye, hardened by heating and plunging into oil, then tempered back to a springy hardness, scoured and polished (Bucknall Smith, A Treatise upon Wire, 1891). This is the same sequence by hand, one heavy needle at a time from piano wire; the hand methods and sizes are ours.
The picture: steel sewing needles (Wikimedia Commons).
Intermediate
Half a day
Instructions
1
1
Cut, soften and straighten
Cut, soften and straighten
Cut 70 mm of 1.2 mm piano wire. Heat it to red in the forge and let it cool slowly in the ashes so it can be filed and drilled, then roll it straight on the anvil.
Materials for this step:
Piano Wire70 mmTools needed:
Wire Cutters
Blacksmith Forge
Needle-Nose Pliers
Anvil2
2
Point
Point
Clamp it in the vise and file a long, even taper to a sharp point, turning the wire as you go.
Tools needed:
File Set
Bench Vise
Safety Glasses3
3
Flatten and pierce the eye
Flatten and pierce the eye
Flatten the head end slightly on the anvil, drill the eye through the flat with the finest bit, then file off the burrs and round the head.
Tools needed:
Anvil
Cross Peen Hammer
Hand Drill
File Set
Bench Vise
Safety Glasses4
4
Harden in oil
Harden in oil
Heat the needle evenly to red and plunge it into the oil. It is now glass-hard and brittle.
Tools needed:
Blacksmith Forge
Needle-Nose Pliers
Quench Tank with Oil
Safety Glasses5
5
Temper
Temper
Reheat it in the oven to about 600 °F (315 °C) and let it cool slowly to a springy temper. If it came out crooked, straighten it with light blows of a small hammer on the anvil.
Tools needed:
Heat Treating Oven
Thermocouple with Readout
Anvil
Cross Peen Hammer6
6
Scour and polish
Scour and polish
Scour it bright with emery cloth, a little oil and soap. Wash it in hot water, dry it in sawdust, touch up the point, and polish it on the leather strop.
Tools needed:
Emery Cloth
Olive Oil
Soap
Sawdust
Leather Strop
File SetMaterials
1- 70 mmPlaceholder
Tools Required
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