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Steel Straightedges Scraped True Three at a Time
A straightedge checks that a surface is flat; laid on the work against the light, or with a smear of blue, it shows the high spots. Two edges can fit each other and still both be curved, but three that all fit each other must be straight. File three steel bars, then blue, rub and scrape them in turn until every pair bears along its length.
The picture: a knife-edge steel straightedge for checking flatness against the light.
Advanced
Two days
Instructions
1
1
Cut and file three bars
Cut and file three bars
Cut three equal lengths of flat steel bar and file one narrow edge of each as straight as you can by eye and against the light.
Materials for this step:
Mild Steel Flat Bar3 piecesTools needed:
Hacksaw
Bench Vise
Metal File2
2
Blue and compare
Blue and compare
Smear a thin film of engineer's blue on edge A and rub it lightly along edge B. The blue marks the high spots of B.
Materials for this step:
Engineer's Blue10 gTools needed:
Cotton Rags3
3
Scrape the high spots
Scrape the high spots
Scrape the marked spots down with short strokes. Re-blue and repeat until the marks spread evenly along the whole edge.
Tools needed:
Scraper
Bench Vise4
4
Rotate the pairs
Rotate the pairs
Work the pairs in turn: A on B, B on C, C on A, scraping both each time. When all three pairs bear evenly, all three edges are straight.
Tools needed:
Scraper
Cotton Rags5
5
Why three
Why three
Loading Jupyter Notebook...
6
6
Limits
Limits
The three-edge check is from Wikipedia, which notes it does not catch twist; a surface plate is needed for that. The scraping routine is ours.
Materials
2- 3 piecesPlaceholder
- 10 gPlaceholder
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