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The Blunt-Toothed Cork Pliers: Cut the Wire, Then Grip the Cork Without Tearing It
Pliers with sharp teeth tear a cork, and the cork breaks in pieces in the neck.
Justus A. Traut of New Britain, Connecticut, received US 431,086, dated 1 July 1890, for "a cheap implement of this class with peculiarly-shaped grasping-jaws that can be made to grasp and firmly hold a cork without cutting or breaking it into pieces when the cork is being removed from the bottle." Two pivoted levers carry blades in front of the pivot to cut the wire that holds the cork, and behind it jaws curved to different sizes for different corks, with rows of wide, blunt teeth along their edges and a groove between the rows.
This rung works out how hard the jaws must grip, then makes the pliers from flat bar, cuts the wire from a fastened bottle and draws its cork.
Advanced
About 5 hours
Instructions
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1
Grip from the handles
Grip from the handles
Loading Jupyter Notebook...
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2
A cork puller before it
A cork puller before it
The embedded blueprint draws a cork with a helix driven into it. Traut's pliers grip the cork from the side instead, so it can be taken out whole.
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3
Read US 431,086
Read US 431,086
"These levers are secured together by a pivot b near one end, and on one side of the pivot are shaped into blades c c, so as to form shears, that may be used to sever the wire, cord, or metal fastening which is used to hold corks in place in the mouth of a bottle."
"It is preferred that these grooves should be circular and at sufficient distance apart to make wide blunt teeth, each tooth being a truncated pyramid rather than coming to a point, so that the teeth will compress the fiber of the cork and settle into its surface without cutting or tearing its fiber, as would be the case if the teeth were sharp."
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4
Make the pliers and draw a cork
Make the pliers and draw a cork
**Levers.** Cut two 20 cm lengths of 20 × 5 mm mild steel flat bar and clamp them together. Drill both for an M6 pivot bolt 3 cm from one end.
**Jaws.** Just behind the pivot, file two opposite curved recesses of different sizes across the pair, one for small corks and one for large. Along both edges of each recess, file transverse grooves a few millimetres apart so the teeth between them are wide and flat-topped, then file a groove lengthwise between the two rows.
**Blades.** In front of the pivot, file the two ends into bevelled blades that pass each other closely, as shears.
**Assemble.** Bolt the levers with a washer between them, tighten until they move without play, and lock the nut.
**Test.** Cork a wine bottle of water with the corking kit and bind the cork with a loop of wire. Cut the wire with the blades. Grip the cork in the jaw that fits it, twist slightly and draw it out. Compare the cork's surface with one drawn by ordinary pliers with sharp teeth.
Materials for this step:
Mild Steel Flat Bar0.4 meter
Hex Bolt Assortment1 piece
Hex Nut2 pieces
Flat Washer1 piece
Glass Bottle (Clear)1 piece
Corks2 pieces
Galvanised Steel Wire0.3 meter
Water0.75 literTools needed:
Hacksaw
Cordless Drill
Drill Bit Set
Bench Vise
Files (Hand File)
Needle File Set
Center Punch
Hammer
Adjustable Wrench
Wine Bottle Corking Kit
Combination Pliers
Clear Safety Glasses5
5
Pliers that slip, tear the cork or will not cut the wire
Pliers that slip, tear the cork or will not cut the wire
Blunt-toothed cork pliers troubleshooting.
Flow
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6
History and honest limits
History and honest limits
**Justus A. Traut** of New Britain, Hartford County, Connecticut, filed US 431,086 on 12 December 1889; it is dated 1 July 1890. His levers a a were cast or forged of any suitable metal, the handles d d beyond the jaws, and the jaws e f were curved to different radii for corks of various sizes. The two rows of teeth also give a wide grasping surface with a space between them, so the compressed cork swells into the groove and keeps the tool from slipping. His claim is the pivoted levers with jaws having a row of blunt teeth along each edge and a groove between the rows.
**Honest limits.** Filed mild steel stands in for his cast or forged levers, so the blades dull on hard wire. The notebook's friction coefficient and the cork's hold are examples, not measurements; its forces and lengths are examples too. Your drawn cork is the result.
Materials
8- 0.4 meterPlaceholder
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- 0.3 meterPlaceholder
- 0.75 literPlaceholder
Tools Required
12- Placeholder
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