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Youblob (generated from this blueprint's notebook) · CC0
The Cam Timer: A Program Cut Into Discs
Before microcontrollers, a washing machine, a dishwasher, a traffic light or an industrial process followed its sequence by turning a shaft of cam discs past a row of switches. A slow synchronous motor turns the stack once per program; each disc switches one function on while its raised arc passes; the dial on the front is simply the end of the shaft, and turning it by hand skips the program forward.
Everything about the program lives in the geometry: time is angle, and each function is an arc.
This rung turns a washing program into cam arcs, draws the cams, and builds a four-cam timer from printed discs and microswitches that switches four lamps in sequence.
Beginner
About 4 hours
Instructions
1
1
From program to cam arcs
From program to cam arcs
Loading Jupyter Notebook...
2
2
One turn of the cam shaft
One turn of the cam shaft
Blockly Workspace
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3
3
How a cam moves its follower
How a cam moves its follower
Each disc of a cam timer is a plate cam lifting a switch lever. The embedded blueprint shows how the cam's profile sets the follower's motion.
4
4
Build a four-cam timer
Build a four-cam timer
From the notebook's arcs, draw four discs 50 mm across with raised arcs 3 mm high where each function is on. Print them in PETG with a flat on their bore and stack them on an 8 mm steel shaft, with the zero marks lined up.
Turn the shaft with a slow geared DC motor — for a quick demonstration, one turn every minute or two instead of a real program's hour. Mount four lever microswitches on a plywood rail so each lever rides on one disc, and wire each through an LED and resistor from the supply.
Run it: the LEDs play the program in order. Turn the shaft by hand to jump to any step, as the dial of a washing machine does. Change one disc and the program changes.
Materials for this step:
Steel Bar Stock1 piece
Geared DC Motor1 piece
Microswitch (Lever Actuated)4 pieces
5mm LED4 pieces
330 Ohm Resistor4 pieces
Plywood Sheet1 piece
Jumper Wires1 piece
Cam Timer1 pieceTools needed:
FDM 3D Printer
PETG Filament
DC Power Supply
Cordless Drill
Soldering Iron
Digital Caliper 6-Inch5
5
A cam timer stuck on one step
A cam timer stuck on one step
Program timer faults.
Flow
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6
6
Context and honest limits
Context and honest limits
Motor-driven cam timers ran washing machines, dishwashers, traffic signals and process plants for most of the twentieth century, until microcontrollers replaced them from the 1980s onward — keeping the same sequences.
**Honest limits.** A pure cam timer knows only time: a real washing machine timer also waits for the tub to fill or drain before it moves on, using the level switch to stop the timer motor. The printed demonstration runs fast; a real timer makes one turn per program.
Materials
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Tools Required
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