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The Drum Brake: Shoes That Push Themselves Harder
Martin

Created by

Martin

27. September 2026NO
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The Drum Brake: Shoes That Push Themselves Harder

Early cars stopped with blocks pressed on the tyres or with a band tightened round a drum on the outside. In 1902 Louis Renault put the friction INSIDE the drum: two curved shoes pivoted on a fixed plate, pushed outward against the drum's inner surface. The drum keeps dirt and water off the linings, and one of the shoes is dragged by the drum's own rotation into firmer contact — it helps to apply itself. That self-servo gives a lot of braking for a small push. It also makes the brake sensitive to the friction of its linings, which is why drum brakes fade when hot. This rung works out leading and trailing shoe torques and builds a plywood drum with one shoe to measure the difference by spinning it each way.
Intermediate
About 4 hours

Instructions

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Leading and trailing shoes

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Build a drum and one shoe

Make a drum: a plywood disc 200 mm across with a 30 mm rim of cardboard strip glued round it, on a bolt axle through a plywood backplate. Line the inside of the rim with sandpaper, rough side in, as a repeatable friction surface for the drum. Make one shoe: a plywood arc that fits inside the drum, pivoted near one end on the backplate, with a piece of brake-pad friction material glued on its face. At the free end, hang the spring scale to pull the shoe out against the drum with a fixed force. Wrap string round the drum's hub, hang a weight on it, and find the smallest weight that turns the drum against the shoe — with the drum turning towards the pivot (trailing), then away (leading). The leading direction needs far more weight.

Materials for this step:

Plywood SheetPlywood Sheet1 sheet
Corrugated Cardboard SheetsCorrugated Cardboard Sheets1 pack
Sandpaper AssortmentSandpaper Assortment1 set
Brake PadsBrake Pads1 set
Machine ScrewsMachine Screws4 pieces

Tools needed:

Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Force Meter (Spring Scale)Force Meter (Spring Scale)
Steel RulerSteel Ruler
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History and context

**Louis Renault, 1902** — the internal expanding shoe brake. No patent number is asserted here. Mechanical rods and cables worked the shoes until hydraulic operation (Loughead, in this catalogue) spread in the 1920s; twin-leading-shoe drums put the self-servo on both shoes for stronger front brakes. **Honest limits.** The self-servo makes the torque sensitive to lining friction, so a hot drum fades and a wet one grabs. The drum expands away from the shoes when hot, lengthening the pedal. And the enclosed drum sheds heat poorly — the reason disc brakes (the next rung) took over at the front of cars.

Materials

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Tools Required

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