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The Ear-Mufflers: A Steel Spring Over the Head and a Pad on Each Ear
Tex

Created by

Tex

27. September 2026FO
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The Ear-Mufflers: A Steel Spring Over the Head and a Pad on Each Ear

Ears are thin and stick out into the wind, so they chill first. A muffler keeps a warm pad on each ear with a spring band over the head, and leaves the head free. Chester Greenwood of Farmington, Maine, received US 188,292, dated 13 March 1877 (filed 8 February 1877), for ear-mufflers "kept in contact with the ears by means of a spring, which forms the body, and also connects the pads". The body is "a flattened metallic spring, semicircular in shape"; each pad is an oval wire frame covered with cloth and lined with "fur, wool, skin, or any other fibrous non-conductor of heat". This rung works out the pad force and the heat an ear loses bare and covered. Then it makes a pair and tests a pad on a warm bottle in front of a fan.
Beginner
About 2 hours

Instructions

1

Spring force and heat loss

Loading Jupyter Notebook...
2

The pad: a fibrous non-conductor

Felt traps still air between wool fibres. The embedded blueprint fulls wool into felt.
3

Read US 188,292

"My invention relates to that class of ear-mufflers which are kept in contact with the ears by means of a spring, which forms the body, and also connects the pads of the muffler". "A represents the body of the muffler, which consists of a flattened metallic spring, semicircular in shape, and having its ends bent or overlapped, and riveted down, as seen at d, to form portions of the joints B. The frame of the pad F consists of a single piece of wire, C, having its ends joined at D and bent into an oval shape". "The frame C is covered with cloth, and may be also lined or covered with fur, wool, skin, or any other fibrous non-conductor of heat, as desired." "In the use of my improvement the body A is passed over the top of the head of the wearer, as seen in Fig. 2, its contractile action causing the pads F to press firmly against the ears, and protect them from cold".
4

Make a pair and test a pad

Bend a spring steel strip into a half circle that fits over your head with the ends about 3 cm closer together than your head is wide. Wear gloves and eye protection; file the ends smooth. Bend two ovals of stiff wire to cover an ear, cover them in wool felt and stitch them on, and fix one to each end of the band. To test a pad without a head: fill two identical glass bottles with water at 40 C. Wrap one in a single layer of the felt. Stand both 1 m in front of a fan and read their temperatures with a kitchen thermometer every two minutes for twenty minutes. Plot both; the bare bottle is the bare ear.

Materials for this step:

Spring Steel StripSpring Steel Strip1 piece
Wool Felt SheetWool Felt Sheet1 piece
WaterWater2 liters

Tools needed:

EarmuffsEarmuffs
Leather Work GlovesLeather Work Gloves
Clear Safety GlassesClear Safety Glasses
Box Fan (Variable Speed)Box Fan (Variable Speed)
Kitchen ThermometerKitchen Thermometer
StopwatchStopwatch
5

Mufflers that slip, pinch or let the cold in

Ear-muffler troubleshooting.

Flow

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6

History and honest limits

**Chester Greenwood** of Farmington, Maine, filed US 188,292 on 8 February 1877; it is dated 13 March 1877. His claim covers the elastic metallic body with pads whose wire frames have bends that stop them swinging too far. **Honest limits.** The patent gives no sizes or spring strength. Ear area, air-film coefficients, pad conductivity and spring stiffness in the notebook are examples; the bottle test is the measurement.

Materials

3

Tools Required

6

CC0 Public Domain

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