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The Eye-Necked Bottle: A Cork Across the Neck That the Gas Cannot Push Out
Charlie

Created by

Charlie

30. September 2026DE
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The Eye-Necked Bottle: A Cork Across the Neck That the Gas Cannot Push Out

A cork in the neck of a bottle of fermenting or effervescing drink is pushed out along its own axis by the gas, so it had to be tied or wired down, and pulled with a corkscrew that marred it. William Clark of New York received US 11,357, dated 25 July 1854, for "forming bottles with an eye at the top or upper part of the neck, said eye having a passage through it at right angles, or not much varying therefrom, with the opening or passage into the bottle to receive the cork, by which the cork is prevented from being forced from the bottle by the gaseous substances generated by the fermentation or effervescence of the liquid within it". The cork lies across the neck and covers the bore beneath it; it needs no wire and no corkscrew. This rung works out why the gas cannot push a crosswise cork out, then prints an eye on the cap of a plastic bottle and compares a crosswise cork with an ordinary one under pressure.
Intermediate
About 4 hours

Instructions

1

Axial and crosswise corks

Loading Jupyter Notebook...
2

The bottle it changes

The embedded blueprint blows a bottle by hand. Clark's eye could be blown, pressed or moulded with the rest of the bottle, or made separately and attached to the neck.
3

Read US 11,357

"At the upper part of the bottle, or at the top of the neck a, there is an eye, B, having a horizontal passage, a′, through it, said passage forming right angles, or angles not very much varying therefrom, with the opening or passage b of the bottle." "It will at once be seen that the cork cannot be expelled from the passage a′ by any pressure of gases within the bottle, and no wiring will be required; neither will any corkscrew be required to withdraw the cork from the passage a."
4

Print the eye and try it under pressure

**Eye.** Model a block 40 × 30 × 30 mm with a horizontal passage through it that tapers to fit a tapered cork, and a 10 mm bore from its underside into the middle of that passage. Model a second block the same size with the tapered hole running straight down into the bore instead, as an ordinary neck. Print both in PLA. **Caps.** Drill a 10 mm hole in the tops of two carbonated-drink bottle caps and epoxy one under each block, holes lined up, so the blocks screw onto the bottles. **Tyre valves.** Fit a snap-in tyre valve through the base of each bottle so it can be pumped. **Test.** Screw the blocks onto the two bottles and press a cork firmly into each: crosswise in the eye, straight down in the ordinary neck. Wearing safety glasses and pointing the blocks away from you, pump each bottle in steps of 0.5 bar up to 2 bar, reading the pump's gauge, and note where each cork moves. Then push the crosswise cork out sideways with a finger.

Materials for this step:

PET Bottle (Carbonated Drink)PET Bottle (Carbonated Drink)2 pieces
PLA FilamentPLA Filament1 piece
Two-Part EpoxyTwo-Part Epoxy1 piece
CorksCorks2 pieces
Tire ValveTire Valve2 pieces

Tools needed:

FDM 3D PrinterFDM 3D Printer
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Kitchen KnifeKitchen Knife
Bicycle Floor PumpBicycle Floor Pump
Digital Caliper 6-InchDigital Caliper 6-Inch
Clear Safety GlassesClear Safety Glasses
5

An eye that leaks, cracks or lets the cork move

Eye-necked bottle troubleshooting.

Flow

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6

History and honest limits

**William Clark** of New York, New York, received US 11,357, dated 25 July 1854. His bottles could be glass or earthenware, the eye had to be strong enough not to break when the cork was forced in tightly, and an aperture in the top of the eye in line with the bore could let a bottle-cleaner through. He counted the saving of wire and labour, and corks that could be used again because no corkscrew marred them. His claim is the eye with its crosswise passage receiving the cork. **Honest limits.** A printed PLA eye on a plastic bottle's cap stands in for a glass or earthenware eye, and pumped air stands in for the gas of the drink. The notebook ignores the cork's own grip; its pressures, bore and friction coefficient are examples. Your corks under pressure are the result.

Materials

5

Tools Required

7

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

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