ART
BEAUTY & WELLNESS
CRAFT
CULTURE & HISTORY
ENTERTAINMENT
ENVIRONMENT
FOOD & DRINKS
REVERSE ENGINEERING
SCIENCES
SPORTS
TECHNOLOGY
WEARABLES
The Grain Auger: Archimedes' Screw Spun Fast in a Tube
Martin

Created by

Martin

27. September 2026NO
3
0
0
0
0

The Grain Auger: Archimedes' Screw Spun Fast in a Tube

Archimedes' screw lifts water slowly by trapping it between turns of a spiral. Close the spiral in a tight tube and spin it fast, and it moves dry grain instead: the flights push the grain along and the tube keeps it from turning with them. The auger fills bins, empties combine tanks and loads trucks, at any angle from flat to steep, with nothing but a shaft and a motor. It is a sibling of the bucket elevator: the elevator lifts straight up in buckets and needs a tower; the auger lifts at a slant in a single tube and goes where it is carried. This rung works out an auger's theoretical delivery and why its fill factor must be measured, and builds a clear-tube auger to measure it at three angles.
Beginner
About 4 hours

Instructions

1

Delivery, fill factor and power

Loading Jupyter Notebook...
2

The water sibling

The same spiral lifts water when turned slowly in an open trough. The embedded blueprint builds one; compare how each holds its load.
3

Build a clear-tube auger

3D-print screw flights 40 mm across with a 40 mm pitch, in 150 mm sections with an 8 mm bore, and thread them onto an 8 mm threaded rod locked with nuts. Slide the screw into a clear acrylic tube with a 42 mm bore. Cut an intake window at the bottom and a discharge hole at the top. Mount the tube on a plywood stand that can be set at 0, 20 and 40 degrees, with the rod running in skateboard bearings at each end. Drive the top end from a geared DC motor on an adjustable supply. Keep your fingers, hair and sleeves clear of the intake window while it turns.

Materials for this step:

Acrylic Tube (Clear)Acrylic Tube (Clear)1 piece
Threaded RodThreaded Rod1 piece
Skateboard BearingsSkateboard Bearings2 pieces
Plywood SheetPlywood Sheet1 piece
Geared DC MotorGeared DC Motor1 piece
Dried LentilsDried Lentils3 kilogram

Tools needed:

FDM 3D PrinterFDM 3D Printer
PETG FilamentPETG Filament
DC Power SupplyDC Power Supply
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Adjustable SpannerAdjustable Spanner
ProtractorProtractor
Clear Safety GlassesClear Safety Glasses
4

Measure the fill factor

Keep the intake window buried in a tray of lentils. At each angle and at two motor speeds, run for 30 seconds, catch the discharge, weigh it, and read the shaft speed with the tachometer. Work out the theoretical delivery from the notebook's formula using your flight diameter, rod diameter and pitch, and the lentils' bulk density (weigh a measured jug full). The fill factor is measured delivery divided by theoretical. Tabulate it: it is highest flat and falls as the tube is tipped up, because more lentils slip back over the flights.

Tools needed:

Digital TachometerDigital Tachometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Measuring JugMeasuring Jug
BucketBucket
5

An auger that is not moving the grain

Grain auger faults, from the first to check.

Flow

Loading...
6

Context and honest limits

The screw conveyor is old; the portable farm auger in a tube is the form that moves most grain on farms today, from combine unloading augers to bin-filling augers. **Honest limits.** The notebook's theoretical delivery assumes a full tube moving one pitch per turn — no auger does this, which is why the bench test measures the fill factor. An auger damages some grain by rubbing, more at high speed and with fragile crops. And the exposed intake is one of the most common causes of serious injury on farms: guards stay on.

Materials

6

Tools Required

13

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

Discussion

(0)

Log in to join the discussion

Loading comments...