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The Plunger-Filled Fountain Pen: A Measured Dose of Ink per Stroke
Emma

Created by

Emma

30. September 2026SE
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The Plunger-Filled Fountain Pen: A Measured Dose of Ink per Stroke

Carrying ink meant carrying an inkstand, and early reservoir pens either flooded or ran dry. Walter Hunt of New York received US 4,927, dated 13 January 1847, for a fountain pen that is "the combination of all in one of inkstand, pen, shaft, and pen holder, so arranged as to be convenient for the pocket, and adapted to the common steel pen". A rubber plunger drawn back lets ink fall from the reservoir into a small filling tube; returned suddenly, it "forces the ink in said tube into the barrel of the pen" through a sponge stopper, so each stroke gives the same dose. "It never dries up, nor leaks, and is certain to throw out the requisite quantity of ink". This rung works out the dose and the number of fillings from Hunt's sizes, then builds a fixed-dose filler from a syringe and an acrylic reservoir and weighs its strokes.
Intermediate
About 3 hours

Instructions

1

Dose and fillings

Loading Jupyter Notebook...
2

The pen that had to be dipped

The embedded blueprint cuts a quill that must be dipped every few words. Hunt carries the ink with the pen and feeds a fixed dose to a common steel nib.
3

Read US 4,927

"The manner of filling and using, is as follows: when the pen is to be filled, the plunger is drawn back by the thumb and finger, hold of the nut D, which allows the ink to fall from the reservoir B, into the filling tube H. The plunger is then suddenly returned, which forces the ink in said tube into the barrel of the pen, through the aperture K, said plunger forming a perfect stopper in said tube which prevents the escape of the ink until another supply for the pen is required." "Felting, or woolen cloth, will probably answer in the room of sponge, for the purpose of the stopper, as its office is to check the flow of the ink through the aperture K, except under the pressure of the piston as before stated."
4

Build the filler and weigh its doses

**Reservoir.** Cut 5 cm of clear acrylic tube as the reservoir and seal a disc of rubber sheet across its lower end with a hole in the middle. **Filling tube and plunger.** Take a Luer syringe: its barrel is the filling tube, its plunger the piston. Cut a side port in the barrel near its top with the craft knife, below where the plunger sits when drawn back, and seal the reservoir's hole over that port with epoxy, so ink falls in when the plunger is drawn back. **Stopper and nib.** Push a plug of sponge into the syringe's nozzle and fit a dip-pen nib against it. **Test.** Fill the reservoir with ink. Draw the plunger back past the port, wait a moment, and push it home once. Weigh the assembly before and after with the kitchen scale; 1 g of ink is about 1 ml. Do ten strokes and compare the spread with a free squeeze of a syringe. Then write with the nib until it runs dry, and count the words.

Materials for this step:

Acrylic Tube (Clear)Acrylic Tube (Clear)0.05 meter
Syringe - LuerSyringe - Luer1 piece
Rubber SheetRubber Sheet1 piece
SpongeSponge1 piece
Epoxy ResinEpoxy Resin5 ml
Writing InkWriting Ink30 ml

Tools needed:

HacksawHacksaw
Craft KnifeCraft Knife
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Digital Kitchen ScaleDigital Kitchen Scale
Calligraphy Pen SetCalligraphy Pen Set
5

A filler that floods, runs dry or gives uneven doses

Plunger-filled fountain pen troubleshooting.

Flow

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6

History and honest limits

**Walter Hunt** of New York signed US 4,927 on 12 September 1845; it is dated 13 January 1847. His plunger was india rubber, or leather saturated with india-rubber paste, on a wire piston rod through a stuffing box; a band with a crescent opening held the pen, and a sliding holder let the pen be drawn back and shielded for the pocket. His claim is the filling tube of graduated capacity combined with the fountain pen. The same Walter Hunt patented the float inkstand in 1845 and later the safety pin. **Honest limits.** A Luer syringe and an acrylic tube stand in for his shaft, reservoir and plunger. The notebook uses his printed sizes, taking the bulb as a cylinder. Your dose weighings are the result.

Materials

6

Tools Required

6

CC0 Public Domain

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