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The Rack-and-Lever Butter Press: Cubes of a Set Weight
Martin

Created by

Martin

28. September 2026NO
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The Rack-and-Lever Butter Press: Cubes of a Set Weight

Packing a mould by hand is slow. A press can fill the same box over and over and turn out lumps of the same size. John Matthews of Kirk's Mills, Pennsylvania, received US 147,511, dated 17 February 1874 (filed 2 January 1874), for a butter-printing machine. Its object is "to afford a ready means of forming butter into lumps, regular in form and of certain specified weights". A lever turns a spur wheel that drives a rack on the follower, which presses the butter into a box standing on a removable die. This rung works out the force a lever and pinion put on the butter, and the size of a cube of a given weight. You then build a lever press and check its lumps on the scale.
Intermediate
About 3 hours

Instructions

1

Force on the follower, and the size of a cube

Loading Jupyter Notebook...
2

Turning the lever into a straight push

The embedded blueprint shows a round gear driving a straight toothed bar. Matthews' spur wheel and rack are the same pair.
3

Read US 147,511

"This invention has for its object to afford a ready means of forming butter into lumps, regular in form and of certain specified weights, thus facilitating its sale and rendering it convenient to handle and pack for transportation". The follower is raised "through the agency of the gear-wheel and lever, the latter being carried upward until it passes the perpendicular, in which position, without the assistance of catches or similar devices, it will retain the standard and piston at a sufficient height above the box to allow the requisite quantity of butter to be placed therein". "A downward movement of the lever brings the follower into the box and into forcible contact with the butter in the box, which is caused to assume a compact cubical form thereby."
4

Build a lever press and check its lumps

Make a square box with no top or bottom from hardwood, and a loose-fitting follower block to fit inside it. Screw the follower to the end of a dowel. Set up two uprights on a base board, joined by a cross-piece with a hole that guides the dowel straight up and down. Pivot a lever on one upright and pin its short end to the top of the dowel. This is a lever in place of Matthews' spur wheel and rack. A spur gear and rack do the same job with a longer stroke. Stand the box on wax paper on the base. Weigh the butter out roughly, put it in the box and bring the lever down hard. Lift the box, raise the follower and weigh the lump. Repeat and compare the weights, and compare the lump's side with the notebook.

Materials for this step:

Hardwood BoardHardwood Board2 pieces
Dowel RodDowel Rod1 piece
Wood ScrewsWood Screws16 pieces
Wood GlueWood Glue1 piece
Wax PaperWax Paper1 piece
ButterButter1000 g

Tools needed:

Butter PressButter Press
Hand SawHand Saw
Cordless DrillCordless Drill
Digital Kitchen ScaleDigital Kitchen Scale
Bench ScraperBench Scraper
Steel RulerSteel Ruler
5

Lumps that vary, stick or crack

Butter press troubleshooting.

Flow

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6

History and honest limits

**John Matthews** of Kirk's Mills, Lancaster County, Pennsylvania, filed US 147,511 on 2 January 1874; it is dated 17 February 1874. The box is held up by a catch-spring while the lump is taken out on its die. **Honest limits.** The force formula ignores friction in the guides and gear teeth, so the real squeeze is less. The pressure is an average over the box. The lever, wheel, box and density values are examples. Your weighed lumps are the measurement.

Materials

6

Tools Required

6

CC0 Public Domain

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